5th Generation Maxima (2000-2003) Learn more about the 5th Generation Maxima, including the VQ30DE-K and VQ35DE engines.

Maxima HID Retrofit Build

Old 09-26-2011, 12:09 AM
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00-01 E46 Bi-X Retro w/Di-Noc CF Vinyl wrapped bezel: 9/25/11 Complete

OK, just completed the retro and mounted.


It is AMAZING on the road. I've had half a dozen setup before, this is the best I've seen so far. It blew my old FX35 setup out of the water. It made the Mini H1 setup like Halogen. I'm shocked that E46 Bi-X can be this good.

I'm pretty happy with the result. I need to tweak the height adjustment a little since it is now at 1.5" drop or less and I'm already running out of height travel. Don't want to open it up again yet, so, I might have to shim/tilt the headlight a little bit down. I haven't tried the hi beam yet since I need few parts to complete the wiring. Cut off is awesome, I like this better than my old FX also. Not soo much blue, but purple and yellow instead. One thing that I'm impressed was the distance.

Last edited by Genes1s; 09-26-2011 at 12:15 AM.
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Old 09-26-2011, 08:05 AM
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Great job! They do look nice. Get some daytime pics of the headlights on the car. I'd live to see how the CF looks in there. It's an idea I've played with for a while but I was only going to use it in small sections of the R34's.

They should hold up well to heat. I've seen others use that stuff in their retros and it's fine.
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Old 09-26-2011, 08:53 AM
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I still don't understand why people neglect the e46 projectors... with little modification they are as good if not better that the tsx or tl or fx projectors... those are just simply overrated and horribly overpriced. Good Job MSU2000.. I have a set of the E46 bi-xenons I am putting in my gf car and for my maxi I am working on a dual set of a single MDX/camry projector with 9005 high beam... I have heavily modified the mdx projector with custom shields and e30 clear lens and the output is as good as it is on the tsx and tl... Great job again man...
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Old 09-26-2011, 10:29 AM
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Originally Posted by ChrisMan287
Great job! They do look nice. Get some daytime pics of the headlights on the car. I'd live to see how the CF looks in there. It's an idea I've played with for a while but I was only going to use it in small sections of the R34's.

They should hold up well to heat. I've seen others use that stuff in their retros and it's fine.
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Old 09-26-2011, 11:47 AM
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That might be one of the sickest headlight setups I have ever seen. The CF wrap looks great. I'm looking forward to getting the Mini H1 retrofit off you whenever it's ready.
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Old 09-26-2011, 01:13 PM
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Originally Posted by MSU2000
would you mind taking a picture from the front of the car?
Thanks
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Old 09-26-2011, 05:49 PM
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More picts as requested.


W/Valeo D2S fog light.



Last edited by Genes1s; 09-26-2011 at 05:54 PM.
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Old 09-26-2011, 07:12 PM
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They look awesome. Was that output shot on the road with the fogs on as well or just headlights?
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Old 09-26-2011, 07:26 PM
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Originally Posted by ChrisMan287
They look awesome. Was that output shot on the road with the fogs on as well or just headlights?
Just the headlights. I hardly used the fogs really..
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Old 09-26-2011, 07:32 PM
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Originally Posted by MSU2000
Just the headlights. I hardly used the fogs really..
I'm impressed with the E46's. If it wasn't for that shield work they'd be absolute crap. I admire your craftsmanship.
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Old 09-26-2011, 07:44 PM
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Originally Posted by ChrisMan287
I'm impressed with the E46's. If it wasn't for that shield work they'd be absolute crap. I admire your craftsmanship.
Thanks. I was shocked honestly. I didn't expect to be this good, you really can't tell from wall shot. From the wall, my old FX35 wins handsdown, but on the road, no way. Now I'm wondering how my modded RX330 & TL stack up against the E46. The RX has far sharper cutoff than the E46, it has more or less the same intensity at the cut off and slightly wider on the sides.

I need to find a flat wall to do wall shot and find out how wide the beam is....stay tune...
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Old 09-26-2011, 08:56 PM
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much much much better fit that the Morimoto... are you using the cutling shrouds on those?
I have seen a couple of people use the e-55r shrouds... looks good as well....
great figment one again ...
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Old 09-26-2011, 10:30 PM
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Wiring issues: parking lights fuse keeps blowing.

Thanks everyone for the encouragement and support. I ran into several wiring problems tonight. Here is the scenario.

As you know the parking lights on the 5th gen Maxima is on bottom side (A) and next to the headlight (B).


The one next to the headlight (B) has dual filament bulbs and serves as both parking light and turn signal. It has 3 wires, 2+12V (one for corner light, one for turn signal light) and common ground (black). I wired my CCFL to +12V of the parking light (the one on the bottom side) and to - ground. Those black and red wires pointing to the top in the picture are the CCFL wires female connector leads. It was fine for awhile untill I blew both turn signal fuse (10amp) and corner light fuse (10 amp). Changed it twice and it blew again after 10-15 minutes.


Has anyone has any problem with this. CCFl should only take few hundred milli Amp. Should I wire the CCFL ground straight to main ground for better ground connection.

So I unpluged both CCFL connectors off and I still got blown tail light fuse which covers all dash lights, parking lights, and fog lights. Headlights, turn signals, and brake lights work just fine.

It made me to think that I might have short circuit somewhere. I used quick splice except on one ground connection (solder and taped). I even taped the open connector to the CCFl that I didn't use. Has anyone ran into problem like this?

Last edited by Genes1s; 09-26-2011 at 10:33 PM.
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Old 09-26-2011, 10:37 PM
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Originally Posted by MSU2000
Thanks everyone for the encouragement and support. I ran into several wiring problems tonight. Here is the scenario.

As you know the parking lights on the 5th gen Maxima is on bottom side (A) and next to the headlight (B).


The one next to the headlight (B) has dual filament bulbs and serves as both parking light and turn signal. It has 3 wires, 2+12V (one for corner light, one for turn signal light) and common ground (black). I wired my CCFL to +12V of the parking light (the one on the bottom side) and to - ground. Those black and red wires pointing to the top in the picture are the CCFL wires female connector leads. It was fine for awhile untill I blew both turn signal fuse (10amp) and corner light fuse (10 amp). Changed it twice and it blew again after 10-15 minutes.


Has anyone has any problem with this. CCFl should only take few hundred milli Amp. Should I wire the CCFL ground straight to main ground for better ground connection.

So I unpluged both CCFL connectors off and I still got blown tail light fuse which covers all dash lights, parking lights, and fog lights. Headlights, turn signals, and brake lights work just fine.

It made me to think that I might have short circuit somewhere. I used quick splice except on one ground connection (solder and taped). I even taped the open connector to the CCFl that I didn't use. Has anyone ran into problem like this?
Hm maybe ground to body.
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Old 09-27-2011, 12:24 AM
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Originally Posted by luvlexus101
Hm maybe ground to body.
I would give that a try.
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Old 09-27-2011, 11:45 AM
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I'll try that.

Thanks
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Old 09-27-2011, 12:42 PM
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Wow Impressive thread. Really like the CF look on those headlights.
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Old 09-27-2011, 10:17 PM
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Originally Posted by zero2sixtyZ
Wow Impressive thread. Really like the CF look on those headlights.
Thanks! Very pleased with the performance on the road. standing in front of the car, it doesn't look intense like TSX, RDX, or CTS, etc. Behind the wheel is where you see the intense cutoff bouncing off the wall at 200 feet.
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Old 10-03-2011, 09:23 PM
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Originally Posted by ChrisMan287
I would give that a try.
Rewired the ground and worked good now. CCFL is very bright. For some reason car looks like Subie....

I'm dragging my feet on the 02-03 retro now.......
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Old 10-07-2011, 07:41 PM
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Mini h1. Is sorta out there but I didn't want to hack the reflector that much.
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Old 10-08-2011, 04:00 PM
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Looks good! The shroud can be tucked in a little deeper without having the projector lens sticking out IMO. I know what you mean, this 5.5 gen headight isn't to get the look right. It's hard to make it look better than its stock form IMO.

What are you going to do with your MatchBox?
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Old 10-08-2011, 04:38 PM
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Originally Posted by MSU2000
Looks good! The shroud can be tucked in a little deeper without having the projector lens sticking out IMO. I know what you mean, this 5.5 gen headight isn't to get the look right. It's hard to make it look better than its stock form IMO.

What are you going to do with your MatchBox?
No idea just sitting around right now.
Def could have cut the shroud and fit it deeper but..I'm lazy and I hate trimming the shrouds so I let it be.
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Old 10-08-2011, 04:48 PM
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that looks sick
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Old 10-08-2011, 07:42 PM
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Right now I'm debating which projector to go with for the low beam half.
Might possibly put a hold on that though. Will post output shots after morimoto 50 watt ballasts go in.
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Old 10-08-2011, 09:34 PM
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Originally Posted by luvlexus101
Right now I'm debating which projector to go with for the low beam half.
Might possibly put a hold on that though. Will post output shots after morimoto 50 watt ballasts go in.
You know, the Mini H1 should def fit in the low beam area even if you tuck it in deeper. The Mini is pretty skinny (width wise). The left/right adjustment screw is the culprit. You get wide flange or big dia projector in there and it will not sit flush due to adjustment screw in the way (unless you are OK with projector sticking out). Put H1 in the low beam and Matchbox back in high beam it's going to be money.
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Old 10-11-2011, 04:05 PM
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Old 10-16-2011, 09:06 AM
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FX-R Built: Sneak Peak

This is 00-01 FXR Retrofit for someone else. I have his permission to post the build process.

Cut Off at 15'

Cut Off at 140' or so

Cut Off at 50'


Both headlights. Driver side didn't have shroud yet.

Stay tune.........

Last edited by Genes1s; 10-18-2011 at 07:52 AM.
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Old 10-17-2011, 09:31 PM
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FX-R Built: Beginning stage

Headlights apart


Trimmed projector

Test Fitting

Projector mounted

Beam shot

Test Fit Shroud
I was going to use GG shroud, but didn't look too good since it didn't cover the projector well. Used Apollo instead.


Alignment check

Wall shot
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Old 10-18-2011, 09:53 PM
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FX-R Vs E46 modded

Ok, it's hard to find flat wall around my area, so this is best I can do so far. Same setting, HID components, same location.

50' wall shot

E46

FX-R




Overall, FX-R is more intense/brigthness below the cut off line, have sharper cut off, and more foreground than E46. I used to have FX35 OEM and it wasn't as intense as this FX-R.

Although E46 appeared to be dimmer, it has uniform beam pattern instead of spotty beam/pencil beam than FX-R has. It also has better high beam which throws the light down in the center more than FX-R. E46 blue band is also less agressive and pretty uniform along the cut off line. FX-R has far thicker blue band which produces crazy color flicker on the road.


We'll see how these two perform with 50W ballast.
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Old 10-19-2011, 07:33 AM
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Awesome work! Although the FX-R is more intense, I think the E46's are going to be much easier on the eyes while driving.

On a different - slightly off topic note, how did you seal the back of the 5.5 gen housings? My covers no longer fit on my fleabays and I can't come up with t good solution to seal them while leaving them accessible for bulb changes.
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Old 10-19-2011, 10:01 PM
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Originally Posted by EuroDriver
Awesome work! Although the FX-R is more intense, I think the E46's are going to be much easier on the eyes while driving.

On a different - slightly off topic note, how did you seal the back of the 5.5 gen housings? My covers no longer fit on my fleabays and I can't come up with t good solution to seal them while leaving them accessible for bulb changes.
The 5.5 gen lights are not done yet. Most of the time, I re-use the covers but when it sticks out too much I usually make an extention then put a piece of rubber gasket with clamp ring.





My very first retro. Ran it for about 8 months in the WA/OR rainy season. No leak, condensation, no problem. Won't do this setup like this though if I can avoid it.
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Old 10-20-2011, 07:14 AM
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Thanks - you 'da man!
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Old 10-20-2011, 02:41 PM
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Great work! A projector retrofit has been on my short wish list for years!
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Old 10-20-2011, 06:20 PM
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good job
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Old 10-22-2011, 09:27 PM
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FX-R Built: 90%done

For some reason I have a lot of problem with these perticular brand headlights. From adjustment screws, to bezel won't budge open.

Anyway, I was planning to wrap it up and call it good tonight but instead have to wait few more days since I couldn't figure out to seperate the bezel from the headlight lens. I needed to trim the bezel a little to make clearance for verical adjustment since the Appolo is pretty big. I could've mounted the projector little futher back, but I was trying to maintain the clearance between D2S Connector and engine bay. So I had to make sacrifices.

Driver and passenger side are alligned to each other. Underexposed camera setting to show the beam pattern.

W/normal camera setting

Both at the same height w/underexposed setting

Car is about 30' off the wall


Now its time to trim and mount the shrouds.



Not necessary but I'd like to know if the part silicone part JB weld is doing its job to hold the shroud in place. Shake test.

More problem wit adjustment screw, this time is the horizontal adjustment screw. It's taped with silicone now.

It's time to figure how to seal the back of the housing. I had to cut the top portion of the holw to clear the projector, but I went a little too far thinking that I might not have enough to begin with.

Cut off aluminum flashing to take up the space, JB weld them and lay butyl tape on top to add more sealing surface.


W/OEM boot modified


Can't wait to get this done....

Last edited by Genes1s; 10-22-2011 at 09:34 PM.
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Old 10-22-2011, 10:42 PM
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Is it me or is that cutoff bowing.
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Old 10-22-2011, 11:22 PM
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Originally Posted by luvlexus101
Is it me or is that cutoff bowing.
Driver side is perfectly straigth but passenger top section of the cut off bowed/bled a little. I didn't want to mess with FX shield really since it's tricky (almost annoying) to get it right.
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Old 10-23-2011, 02:55 PM
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FX-R Built: 10/23/11 update

OK got the bezel out after heat gun and 1.5 hours of wrestling match with it. Bezel is trimmed ( took out about .125" material off the bottom edge) and looked pretty good EXCEPT my dremel wandered off and hit chrome area some of the chrome peeled off. I was about to throw the dremel away across the garage if my boy wasn't playing nearby. Sigh.....



Drive Side chrome damage

Passageer side

Passenger side

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Old 10-24-2011, 01:49 PM
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Omg, I am sooo jealous of the 5th gens right now I could beat my head against a wall, try fitting that thing into the 5.5 reflector bowl... good effin luck! love the FX-R's too by the way the highbeam is almost like an angel coming down from the heavens.
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Old 10-24-2011, 04:09 PM
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I can't wait to get back to the 5.5 gen retro. I need to ship this one out then start looking for used 5.5 gen driver side headlight
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