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3rd gen VQ35DE Full ECU Swap Progress Thread

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Old 12-26-2008, 09:38 PM
  #281  
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Not just that, but the turbulent boundary layer caused by the slightly rough surface can "lubricate" the port and reduces losses. Think golf *****. This is assuming the surface finish is just right, of course.
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Old 12-27-2008, 07:12 PM
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Originally Posted by pmohr
The few times I've looked into head work at all, that's the general idea I got; the rough surface helps with air/fuel mixture or somesuch.

From a VW forum:
Originally Posted by nismology
Not just that, but the turbulent boundary layer caused by the slightly rough surface can "lubricate" the port and reduces losses. Think golf *****. This is assuming the surface finish is just right, of course.
thank you guys
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Old 12-29-2008, 06:43 AM
  #283  
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Originally Posted by 95BLKMAX
Aaron that looks great!

Question, Im not a big expert on headwork so please, LEARN ME!

Why is it that you do not want to mirror-finish the intake port?

I understand that yes for the exh side it avoids carbon build up and this helps airflow overall. However, why does the same idea not apply to the intake side? Does keeping it SLIGHTLY rough create a tumbling effect for better mixing with the fuel vapor prior to entering the chamber (which of course, is a good thing! lol)?
Yes, that is the reason why you want to leave your intake port with a SLIGHTLY rough finish. It is to help fuel atomization.

I didn't do it for laminar airflow reasons though. The intake manifold will still be polished since I haven't been able to prove that leaving a rough finish is better than a mirror smooth finish. The studies that have been conducted were unable to prove a noticeable difference between a rough and smooth finish. But that doesn't mean laminar airflow won't be beneficial. But it would take way too much time and money to find out the best uniformed bumpy finish for your engine.

The mild port work I am doing to this engine is sticking with the basics without using a flow bench.
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Old 01-14-2009, 07:10 PM
  #284  
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How does fuel atomize in the intake with fuel injection? Thats a carburetor thing if Im not mistaken.

Aarron, looks like a huge undertaking. Nice work so far. I thought I had some wrench time under my belt with my b13. I have been working on it with some buddies for 3 years now off and on. Its rebuilt sr20de-t engine swap, gutted, full race, whatever you want to call it. I hacked the wiring like crazy too. That took way longer than building the motor. Wiring is more my thing really. I hope you stay sane while sorting though the new harness. I am really reluctant to pop open a tranny. That intimidates me. Its pretty crazy to see an engine all torn down sitting in the house. How does you family feel about that one? Is this car still streetable? Keep working at it. I cant wait to see the results.
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Old 01-14-2009, 07:15 PM
  #285  
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Originally Posted by JSutter
How does fuel atomize in the intake with fuel injection? Thats a carburetor thing if Im not mistaken.
On a direct injection motor you'd be correct, but with these systems you're still injecting fuel into the LIM. As such it still has to go through the intake port on the head.
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Old 01-14-2009, 07:24 PM
  #286  
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The fuel still touches the intake ports of the heads. So any help to atomize the fuel, is good. That is why I left the surface slightly rough and not polished.

The car was my daily driver even with the carpet and rear seats removed. But I plan to piece together my interior again one day.

Also, here's a video I just made that you guys might enjoy:

http://www.youtube.com/watch?v=IW5rsHurlGc
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Old 01-15-2009, 05:26 AM
  #287  
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You should have just gotten a nismo t-stat...
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Old 01-15-2009, 08:31 AM
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Originally Posted by SpooledVQ35
You should have just gotten a nismo t-stat...
Care to explain why?
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Old 01-15-2009, 08:49 AM
  #289  
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Originally Posted by SpooledVQ35
You should have just gotten a nismo t-stat...
I don't really need one right now. I haven't done any testing with this engine in my car yet. I did modify the stock Tstat slightly so it opens a tad sooner. But that's it.

Once I have a chance to test this new engine out at the track, I will find out which temperature produces the most power and where it's most consistent. On my VE, it was around 160 degrees.
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Old 01-17-2009, 10:18 AM
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cool video... hows the headwork (& general progress) coming along?
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Old 01-19-2009, 08:57 AM
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Originally Posted by Maximan190
cool video... hows the headwork (& general progress) coming along?
The headwork is still moving along SLOWLY. I have only 3 intake ports completely done on the LH head. I have to go ahead and start on the RH head intake ports while I'm waiting for my headers to arrive.
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Old 02-01-2009, 11:00 AM
  #292  
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any updates
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Old 02-03-2009, 07:24 AM
  #293  
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The headwork hasn't progressed at all since my last post. I've been way too busy.

But the headers did arrive. These are the cheap 3.5 Altima headers found on ebay. I'll probably have to make my own downpipe though.

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Old 02-05-2009, 08:19 PM
  #294  
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why would you need to make your own pipe? cuz the cat location is alot different from the altima?
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Old 02-06-2009, 01:08 AM
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this guy is going to make a lotta 3rd gen owners really happy.

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Old 02-06-2009, 09:17 AM
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Originally Posted by CapedCadaver
why would you need to make your own pipe? cuz the cat location is alot different from the altima?
I won't know for sure until I have the engine in the car. But, the Altima engine mounts and crossmember are designed so differently that I'm not expecting it to work. But who knows, I may get something to work with minor modification.

Originally Posted by JAMAICANLOVRBOY
this guy is going to make a lotta 3rd gen owners really happy.
Thanks.
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Old 02-08-2009, 08:29 AM
  #297  
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Originally Posted by JAMAICANLOVRBOY
this guy is going to make a lotta 3rd gen owners really happy.

you got that right.
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Old 02-08-2009, 06:35 PM
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Old 02-09-2009, 10:23 AM
  #299  
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Originally Posted by CapedCadaver
why would you need to make your own pipe? cuz the cat location is alot different from the altima?
He's using a x-member to mount his engine. On the Altimas that those headers are meant for, there is none. The headers will fit no problem, but the ypipe runs RIGHT WHERE the x-member goes. This is why I had to make a custom ypipe for my setup (Im using the same exact headers as Aaron)
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Old 02-09-2009, 11:29 AM
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You still haven't fixed the problem about the rear wheels just following along... they need to be pushing the car.
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Old 02-09-2009, 12:14 PM
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Originally Posted by Matt93SE
You still haven't fixed the problem about the rear wheels just following along... they need to be pushing the car.
Haha! Yeah, I'm still looking into that.

You got email at your mattblehm account.
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Old 02-10-2009, 07:36 PM
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I'm almost done with the LH head. I just have two more combustion chambers to polish and I'll be done.





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Old 02-10-2009, 08:25 PM
  #303  
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So if I come up there you will help me put this engine in my car
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Old 02-10-2009, 08:27 PM
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Originally Posted by Kevlo911
So if I come up there you will help me put this engine in my car
Sorry. I don't know if all this effort towards headwork is going to help HP noticeably, but I might as well while I have the heads off.

I'm also keeping it very mild since I am not flow testing these heads.
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Old 02-10-2009, 11:26 PM
  #305  
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Originally Posted by Aaron92SE
Sorry. I don't know if all this effort towards headwork is going to help HP noticeably, but I might as well while I have the heads off.

I'm also keeping it very mild since I am not flow testing these heads.
its more piece of mind knowing you did it.
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Old 02-10-2009, 11:48 PM
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VQ30De intake thermal spacer kit.

Nevermind my PM. Just saw your post about the plastic intake. I have a 00 VI. Sorry.
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Old 02-11-2009, 12:21 AM
  #307  
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Originally Posted by Aaron92SE
The headwork hasn't progressed at all since my last post. I've been way too busy.

But the headers did arrive. These are the cheap 3.5 Altima headers found on ebay. I'll probably have to make my own downpipe though.

since you will probably have to modify them to fit...seriously cut the collectors of the headers and make them a 2.5" collector and a true 2.5" y or more if you want.
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Old 02-11-2009, 06:59 AM
  #308  
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Originally Posted by JClaw
Nevermind my PM. Just saw your post about the plastic intake. I have a 00 VI. Sorry.
No problem. I already responded. You got another PM.

A hardware kit is almost complete that will allow you to install the 4th gen Spacers on the 00vi. It also extends the EGR tube.

Originally Posted by DaveVQ
since you will probably have to modify them to fit...seriously cut the collectors of the headers and make them a 2.5" collector and a true 2.5" y or more if you want.
I think I want to get this motor in and running before I worry about something like this.
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Old 02-11-2009, 08:08 PM
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subscribed....
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Old 02-11-2009, 10:18 PM
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ok ok ok, i'm starting to get worried, cuz all i been hearing about is "oil burning" associated with the 3.5. are the majority of 3.5s like that, or just one or two?. im gonna be doing the swap, but wont have the money or time to replace rings, and do head work. Plus its my only car now so it cant be down for too long.

Last edited by Kevlo911; 02-12-2009 at 07:16 AM.
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Old 02-12-2009, 07:53 AM
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the ones that are having problems are the ones that ride them hard and put them up wet.

drive it like a race car, and you're going to have to work on it like one......

The oil consumption problem in the 350Z and G35Coupes was from a PCV issue sucking oil through the intake on high-rpm, no throttle occasions. it was NOT a piston/ring/whatever issue as people seem to jump to conclusions about. there's not a damn thing wrong with the engine- they just produce so much vacuum, it causes the PCV to suck oil out of the valve covers and into the intake.
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Old 02-12-2009, 07:53 AM
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Originally Posted by JAMAICANLOVRBOY
ok ok ok, i'm starting to get worried, cuz all i been hearing about is "oil burning" associated with the 3.5. are the majority of 3.5s like that, or just one or two?. im gonna be doing the swap, but wont have the money or time to replace rings, and do head work. Plus its my only car now so it cant be down for too long.
I would not say the majority is like that. The majority of 3.5s do not burn any noticeable amount of oil. The only thing I would recommend doing before purchasing the engine is to do a compression and leak down test and then hope for the best. That's what I did during the salvage yard's 30 day warranty. I also removed the heads and inspected the cylinder walls before the warranty period was up.
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Old 02-12-2009, 11:22 AM
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Originally Posted by Matt93SE
The oil consumption problem in the 350Z and G35Coupes was from a PCV issue sucking oil through the intake on high-rpm, no throttle occasions. it was NOT a piston/ring/whatever issue as people seem to jump to conclusions about. there's not a damn thing wrong with the engine- they just produce so much vacuum, it causes the PCV to suck oil out of the valve covers and into the intake.
VQ35 ECU's actually hold the throttle partially open upon in-gear deceleration.


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Old 02-12-2009, 08:11 PM
  #314  
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geez every one freakz about oil burning...

LS2s burn oil, s2000s burn oil

they are use to it, it happens.
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Old 02-13-2009, 09:35 AM
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Originally Posted by DaveVQ
geez every one freakz about oil burning...

LS2s burn oil, s2000s burn oil

they are use to it, it happens.
My 203K mile VE didn't burn as much oil as some nearly brand new 3.5 Maximas. After about 3K miles, I would probably use up about 3/4 of a quart. You did see a small puff of smoke out the tail pipe when I downshifted and went WOT.

I just don't want my 49K mile VQ35 to burn more oil than my old VE.
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Old 02-13-2009, 05:22 PM
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Update:

Just this past Wednesday, I had Surra_TT come over so we could test a new NWP product for the 5.5 gen. After we were done, I pulled out my complete wiring harness for this VQ35 swap project. I start going over it and labeling different connectors as I compared it to his 2K2 Maxima harness. Then, we quickly find out that something isn't right. There are just too many major differences between the connectors. So I said, "oh well, I'll figured it out" and we gave up since it was getting late. The harness did not seem like the right one though.

Then, Surra had an epiphany and sends me a text that says "Your harness is a 4cyl Altima!!!!!!". I open up the QR25DE 2K3 Altima FSM and start comparing wire colors and sure enough, he is correct! The stupid salvage yard said the harness came from a 2K3 Maxima 3.5, but it actually came from a 2K3 Altima 2.5L. I guess they couldn't tell the difference between an Altima and Maxima and a 2.5L and 3.5L.

But, I have a lead on an intact harness from another 5.5 gen auto. So I will post pics just as soon as I get this one.
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Old 02-13-2009, 09:49 PM
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that sucks
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Old 02-13-2009, 11:55 PM
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Originally Posted by Aaron92SE
Update:

Just this past Wednesday, I had Surra_TT come over so we could test a new NWP product for the 5.5 gen. After we were done, I pulled out my complete wiring harness for this VQ35 swap project. I start going over it and labeling different connectors as I compared it to his 2K2 Maxima harness. Then, we quickly find out that something isn't right. There are just too many major differences between the connectors. So I said, "oh well, I'll figured it out" and we gave up since it was getting late. The harness did not seem like the right one though.

Then, Surra had an epiphany and sends me a text that says "Your harness is a 4cyl Altima!!!!!!". I open up the QR25DE 2K3 Altima FSM and start comparing wire colors and sure enough, he is correct! The stupid salvage yard said the harness came from a 2K3 Maxima 3.5, but it actually came from a 2K3 Altima 2.5L. I guess they couldn't tell the difference between an Altima and Maxima and a 2.5L and 3.5L.

But, I have a lead on an intact harness from another 5.5 gen auto. So I will post pics just as soon as I get this one.
jeez.. good thing you hadn't started fiddling with the harness for any sort of aftermarket engine control yet! How about your ECU? Is that the right one or did you get a QR ECU too?
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Old 02-14-2009, 07:39 AM
  #319  
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Originally Posted by CapedCadaver
jeez.. good thing you hadn't started fiddling with the harness for any sort of aftermarket engine control yet! How about your ECU? Is that the right one or did you get a QR ECU too?
Oh no, the ECU, cluster, NATS, and ignition all came from the same car I got my engine from, a local salvage yard. I got the harness from an out of state salvage yard that assured me it was an 03 Maxima. I failed to get the VIN from them since it was already the 3rd attempt to get a harness from this salvage yard and it has been going on for a couple months now. It was a long drawn out ordeal. Then the harness finally got shipped, they screwed up the UPS shipping label and it went to the wrong place... TWICE! It wasn't UPS's fault though. Then when I finally got the harness after a solid month of being lost in transit, the ECU connector was all busted up. So I didn't end up paying a dime for it. So I'm not worried. I just lost a LOT of time pursuing this harness!

I will be going with a UTEC and it will be all wired up with the harness before it's installed in the car. I will have the connectors labeled up before the UTEC wiring starts though. So at that point, I will be very sure how everything will be laid out and wired up in the vehicle.

As far as the dash harness, I pulled that myself from the same car I got my engine from. I just haven't gone through that yet and started pruning it. Right now, I'm not sure which connectors I need to keep. But I will figure all that out later.
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Old 02-14-2009, 11:05 AM
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Originally Posted by Aaron92SE
Update:

Just this past Wednesday, I had Surra_TT come over so we could test a new NWP product for the 5.5 gen. After we were done, I pulled out my complete wiring harness for this VQ35 swap project. I start going over it and labeling different connectors as I compared it to his 2K2 Maxima harness. Then, we quickly find out that something isn't right. There are just too many major differences between the connectors. So I said, "oh well, I'll figured it out" and we gave up since it was getting late. The harness did not seem like the right one though.

Then, Surra had an epiphany and sends me a text that says "Your harness is a 4cyl Altima!!!!!!". I open up the QR25DE 2K3 Altima FSM and start comparing wire colors and sure enough, he is correct! The stupid salvage yard said the harness came from a 2K3 Maxima 3.5, but it actually came from a 2K3 Altima 2.5L. I guess they couldn't tell the difference between an Altima and Maxima and a 2.5L and 3.5L.

But, I have a lead on an intact harness from another 5.5 gen auto. So I will post pics just as soon as I get this one.
LOL ya, long drive home = time to think, oh that was b4 i got lost trying to find chic fil a for 30 min!!!


Originally Posted by CapedCadaver
jeez.. good thing you hadn't started fiddling with the harness for any sort of aftermarket engine control yet! How about your ECU? Is that the right one or did you get a QR ECU too?
thats the truth, would of been horrible to have some wiring done then figure out its the wrong harness!!





Valentines day on the org????? i better get off of here hahah
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