All Motor All Motor Advanced Performance. Talk about Engine Swaps, Internal Engine work. Not your basic Y pipe and Intake Information.

grey99max building another 3.5

Thread Tools
 
Search this Thread
 
Old 03-19-2009, 07:17 AM
  #1  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
grey99max building another 3.5

I'm going to start this with a copy of my post in streetz's thread.

I snapped some photos of the short block - just because. This was $958, including some glass-bead cleanup work and chamfering the oil holes. This block package includes the '05 block, CP 11:1 96mm pistons with top and skirt coatings, HD wrist pins, Carrillo H-beam rods with Carr fasteners. And the labor of assembly...




http://i48.photobucket.com/albums/f2...DSCN0741-1.jpg

http://i48.photobucket.com/albums/f2...DSCN0742-1.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0741.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0742.jpg

Piston views:



http://i48.photobucket.com/albums/f2...9/DSCN0746.jpg

http://i48.photobucket.com/albums/f2...DSCN0747-1.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0744.jpg

http://i48.photobucket.com/albums/f2...DSCN0748-1.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0745.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0747.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0748.jpg


HR Head gaskets:


http://i48.photobucket.com/albums/f2...9/DSCN0749.jpg

Rev Up oil pump:

http://i48.photobucket.com/albums/f2...9/DSCN0751.jpg


Like IHOP - "stack o' heads" : (for a later project)

http://i48.photobucket.com/albums/f2...9/DSCN0752.jpg



Last edited by grey99max; 03-19-2009 at 11:13 AM.
grey99max is offline  
Old 03-19-2009, 07:22 AM
  #2  
Senior Member
iTrader: (9)
 
MROTH's Avatar
 
Join Date: Sep 2008
Location: ATLANTA, GA
Posts: 725
links arent workin for me
MROTH is offline  
Old 03-19-2009, 07:33 AM
  #3  
Kevlo for President
iTrader: (36)
 
Kevlo911's Avatar
 
Join Date: Dec 2000
Location: Lake Orion, MI
Posts: 35,779
fixed
Kevlo911 is offline  
Old 03-19-2009, 07:41 AM
  #4  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Cosworth details

Cosworth Intake link: just wondering about this one...

http://www.cosworthusa.com/store/pc/...2&idproduct=89

CNC Heads link: ordered..

http://www.cosworthusa.com/store/pc/...7&idproduct=68

ZK2 Cams link: ordered..

http://www.cosworthusa.com/store/pc/...&idproduct=383

Cosworth Head/Cam Components testing PDF link: crazy NA HP + RPM gains with all options..

http://www.cosworthusa.com/store/pc/...nt%20tests.pdf



Last edited by grey99max; 03-19-2009 at 11:17 AM.
grey99max is offline  
Old 03-19-2009, 10:07 AM
  #5  
NWP Engineering.com
iTrader: (128)
 
Aaron92SE's Avatar
 
Join Date: Jul 2001
Location: Walstonburg, NC
Posts: 14,066
Looks good.
Aaron92SE is offline  
Old 03-19-2009, 11:20 AM
  #6  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Originally Posted by Aaron92SE
Looks good.

This engine project is gonna be one of the craziest things I've done in a while...

Come to think about it - you can say the same thing!!!
grey99max is offline  
Old 03-19-2009, 12:05 PM
  #7  
NWP Engineering.com
iTrader: (128)
 
Aaron92SE's Avatar
 
Join Date: Jul 2001
Location: Walstonburg, NC
Posts: 14,066
Originally Posted by grey99max
This engine project is gonna be one of the craziest things I've done in a while...

Come to think about it - you can say the same thing!!!
Haha yeah. I agree.
Aaron92SE is offline  
Old 03-19-2009, 12:25 PM
  #8  
Senior Member
iTrader: (11)
 
MOHFpro90's Avatar
 
Join Date: Aug 2006
Location: Sunshine State
Posts: 4,717
Its pretty


Thats all I have to say.
MOHFpro90 is offline  
Old 03-19-2009, 12:32 PM
  #9  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Originally Posted by MOHFpro90
Its pretty


Thats all I have to say.
Oohhh, pretty ! And when it's all done, pretty darn fast... heh..
grey99max is offline  
Old 03-19-2009, 12:45 PM
  #10  
Senior Member
iTrader: (4)
 
one_fast_max's Avatar
 
Join Date: Sep 2007
Location: Canton, MS
Posts: 535
holy crap man! this thing will be insane!!

with nitrous can you say 500+ hp
one_fast_max is offline  
Old 03-19-2009, 01:25 PM
  #11  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Originally Posted by one_fast_max
holy crap man! this thing will be insane!!

with nitrous can you say 500+ hp
Well, that is my goal - make so much HP that the car is undriveable - and then learn to drive it .....
grey99max is offline  
Old 03-20-2009, 11:16 PM
  #12  
Horizontally opposed.
iTrader: (21)
 
mowgli29's Avatar
 
Join Date: Jul 2006
Location: St. Louis, MO
Posts: 1,182
I thought I'd be kissing the org goodbye after I totaled the max....but with stuff like this going on, I gotta stick around! Good luck man!
mowgli29 is offline  
Old 03-21-2009, 07:58 PM
  #13  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Cosworth heads

My Cosworth CNCed ported valved heads got into town yesterday and I picked them up last night. The Cosworth ZK2 cams should be here on the 25th. I have a small group of the required 2007 HP valve lifters on orders to measure valve lash on each valve before ordering 24 of them. !!!

I took a bunch of photos - here they are in no particular order.. There's some good stuff in here for head porters - er, those who port heads, that is....

The Cosworth billboard box:



Truly a fine piece of work:



http://i48.photobucket.com/albums/f2...9/DSCN0754.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0755.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0757.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0756.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0758.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0759.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0760.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0761.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0762.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0763.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0765.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0766.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0767.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0768.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0769.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0770.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0771.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0772.jpg

http://i48.photobucket.com/albums/f2...9/DSCN0773.jpg

Last edited by grey99max; 03-21-2009 at 08:06 PM.
grey99max is offline  
Old 03-22-2009, 09:25 AM
  #14  
My axles cry for mercy...
iTrader: (5)
 
essential1's Avatar
 
Join Date: Jul 2006
Location: Boynton Beach, FL
Posts: 1
<<<<<<<<<<<<<<< jealous
essential1 is offline  
Old 03-22-2009, 10:26 AM
  #15  
VQ30 DE T
iTrader: (41)
 
accordingtou's Avatar
 
Join Date: Jan 2005
Location: Philadelphia
Posts: 2,162
Beautiful....
accordingtou is offline  
Old 03-22-2009, 01:46 PM
  #16  
Supporting Maxima.org Member
iTrader: (15)
 
505max94se's Avatar
 
Join Date: Oct 2004
Location: my garage
Posts: 2,220
Nice!!
505max94se is offline  
Old 03-22-2009, 04:08 PM
  #17  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
The custom 3.0 timing gears made by StephenMax, courtesy of mowgli29 :

http://i285.photobucket.com/albums/l...e/IMG_2212.jpg

and this shot:

http://users.auracom.com/DandyMax/MchSpr800x600.jpg



The covers and upper oil pan are being glass-bead blasted - should pick up Monday or Tuesday.

You know, once the ZK2 Cosworth cams and the ARP stainless exhaust studs are here and we figure out which 2007 HR valve lifters to order, I think that's everything..... new chain guides and cylinders are here, lots of gaskets and Nissan grey sticky stuff in tubes, and lots of detail parts, but it's getting close to assembly time.

Last edited by grey99max; 03-24-2009 at 06:42 PM.
grey99max is offline  
Old 03-22-2009, 04:16 PM
  #18  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Originally Posted by accordingtou
Beautiful....
Aren't those heads pretty? It's gonna be a shame to start up the motor and get them dirty... almost !!!
grey99max is offline  
Old 03-23-2009, 02:27 PM
  #19  
NWP Engineering.com
iTrader: (128)
 
Aaron92SE's Avatar
 
Join Date: Jul 2001
Location: Walstonburg, NC
Posts: 14,066
Very nice!
Aaron92SE is offline  
Old 03-23-2009, 02:41 PM
  #20  
SC Overspinning Swapper!!
iTrader: (19)
 
meximax's Avatar
 
Join Date: Jan 2003
Location: Houston, Tx
Posts: 378
Great project, great pictures, great updates.....that is a going to be a killer setup.

Quick question.......there is a picture where it shows Carillo H-Beam Rods to be torqued, yet a see a bit of "offset" between the Big End Cap and the actual Connecting rod. In other words, its not fully flush. My Eagle Rods had a shoulder machined into the mating ends so that the Rod big end cap would sit flush.

Here is an example of mine....you can't even see the interface. The interface was similarly "invisible" when they were assembled onto the crank.



On the other hand, yours in this picture has a noticeable offset. Not sure if that is normal for Carrillo's.....






Anyway, just my $.02



.
meximax is offline  
Old 03-23-2009, 05:24 PM
  #21  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Originally Posted by meximax
Quick question.......there is a picture where it shows Carillo H-Beam Rods to be torqued, yet a see a bit of "offset" between the Big End Cap and the actual Connecting rod. In other words, its not fully flush. My Eagle Rods had a shoulder machined into the mating ends so that the Rod big end cap would sit flush.

Here is an example of mine....you can't even see the interface. The interface was similarly "invisible" when they were assembled onto the crank.

On the other hand, yours in this picture has a noticeable offset. Not sure if that is normal for Carrillo's.....

Anyway, just my $.02
.
Think powerful flash close to the metal object - not a natural-light shot......

I see streetz's Eagles (that H-beam looks kinda small) look like your rods on the bottom end. Must be an Eagle thing. My Carrillos-with-Carr-fasteners look like this:



Must be a Carrillo thing.
grey99max is offline  
Old 03-23-2009, 07:16 PM
  #22  
Senior Member
iTrader: (34)
 
happy4444's Avatar
 
Join Date: Jun 2006
Location: dirty jerzy
Posts: 1,190
jesus.. GOD SPEED
happy4444 is offline  
Old 03-23-2009, 08:03 PM
  #23  
Turbo'd Saab
iTrader: (17)
 
DrunkieTheBear's Avatar
 
Join Date: Feb 2007
Location: Albany, NY
Posts: 35,838
I want to use those heads for my 3.5....I am so jealous!

Nice job as always grey.
DrunkieTheBear is offline  
Old 03-23-2009, 08:13 PM
  #24  
Turbo 4th Gen
iTrader: (5)
 
93altima's Avatar
 
Join Date: Nov 2007
Location: Philla
Posts: 2,041
makes my re-think about how i did my 3.5 swap mayb i should've done some extra work ? maybe in the future when i have extra cash for spare 5spd trannys lol i cant wait to see some #'s
93altima is offline  
Old 03-23-2009, 08:31 PM
  #25  
Senior Member
iTrader: (8)
 
streetzlegend's Avatar
 
Join Date: Dec 2003
Posts: 4,097
yea harold the carillos are in fact thicker, but you also gotta remember how much you payed, vs. how much we payed for our eagles. You get wat you pay for, and four our power goals (450-500+), eagles are good enough, plus, with my student budget eagle (only 400) FTW!!!

it seems theres a few builds on the come up soon to terrorize the tracks and streets, koosho, aaron, grey, myself.

I called the shop thats doing my bore and hone to ask a technical question about piston to wall clearance, the guy I was speaking with was well knowledgable, he asked me wat car the motor was going into, i told him a maxima. he says "hmmmmmm iv never heard someone put a vq35 in a maxima before" it put a smile on my face lol. WE SHALL BE KNOWN!!!

streetzlegend is offline  
Old 03-23-2009, 08:36 PM
  #26  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Originally Posted by 93altima
makes my re-think about how i did my 3.5 swap mayb i should've done some extra work ? maybe in the future when i have extra cash for spare 5spd trannys lol i cant wait to see some #'s
well, you gotta start somewhere... I went through three 3.0s - after the original 40K engine, I put two more junkyard dog motors in and managed to melt both of them - the 3.5 I have in the car now is a 2002 stock engine w/60K miles that I put ebay cams and '05 350Z 3-layer head gaskets in, along with ARP rod bolts. This one works well enough to make me think I can build a monster motor. Time will tell, but I'm pretty sure Godzilla is coming.... axles will be a problem.

"if you ain't breakin' sumthin', you ain't racin', boy'"
grey99max is offline  
Old 03-23-2009, 08:46 PM
  #27  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Originally Posted by streetzlegend
yea harold the carillos are in fact thicker, but you also gotta remember how much you payed, vs. how much we payed for our eagles. You get wat you pay for, and four our power goals (450-500+), eagles are good enough, plus, with my student budget eagle (only 400) FTW!!!

it seems theres a few builds on the come up soon to terrorize the tracks and streets, koosho, aaron, grey, myself.

I called the shop thats doing my bore and hone to ask a technical question about piston to wall clearance, the guy I was speaking with was well knowledgable, he asked me wat car the motor was going into, i told him a maxima. he says "hmmmmmm iv never heard someone put a vq35 in a maxima before" it put a smile on my face lol. WE SHALL BE KNOWN!!!

Hey, I'm not slamming what you're doing - I took exception to a slap at the Carrillos rod gap appearance, is all. I've paid about $550 for the present 2002 3.5 and about $750 in engine internals invested in that motor - and that's 405 WHP known.

Yeah, I'm spending some $$ here, but I'm a cheap SOB and never pay retail for anything - except labor costs for a good shop. That's worth whatever it costs.

See what Jime started with his 10.8 ET??? Heh...

grey99max is offline  
Old 03-23-2009, 09:27 PM
  #28  
NWP Engineering.com
iTrader: (128)
 
Aaron92SE's Avatar
 
Join Date: Jul 2001
Location: Walstonburg, NC
Posts: 14,066
Originally Posted by streetzlegend
it seems theres a few builds on the come up soon to terrorize the tracks and streets, koosho, aaron, grey, myself.
I hope you guys can make it to the MAXUS Drag Showdown on Saturday!

Any chance you can have your car ready by then grey?
Aaron92SE is offline  
Old 03-23-2009, 11:05 PM
  #29  
Play with my balls
iTrader: (151)
 
Deckdout2's Avatar
 
Join Date: Sep 2002
Location: Charlotte, NC
Posts: 6,542
Sick! Makes me rethink what I'm putting into my build and how far I want to go with it.
Deckdout2 is offline  
Old 03-24-2009, 05:57 AM
  #30  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Originally Posted by Aaron92SE
I hope you guys can make it to the MAXUS Drag Showdown on Saturday!

Any chance you can have your car ready by then grey?

1. I live in Kansas, so it's a long drive to anywhere for me, and I will only trailer a race car to a drag strip. I break things, you see....

2. The engine won't be done for another month or two, at a minimum.

Simple answer - nope.... darn it....

grey99max is offline  
Old 03-24-2009, 06:53 AM
  #31  
Senior Member
iTrader: (27)
 
MDeezy's Avatar
 
Join Date: Feb 2004
Location: Atlanta
Posts: 33,720
This is going to be biblically fast... (for a maxima).

Looking spectatular and going to follow this close for future ideas

Good going grey!
MDeezy is offline  
Old 03-24-2009, 07:04 AM
  #32  
Turbo'd Saab
iTrader: (17)
 
DrunkieTheBear's Avatar
 
Join Date: Feb 2007
Location: Albany, NY
Posts: 35,838
I wonder if anyone will ever do that 4.3 stroker with cosworth heads
DrunkieTheBear is offline  
Old 03-24-2009, 07:05 AM
  #33  
Senior Member
iTrader: (27)
 
MDeezy's Avatar
 
Join Date: Feb 2004
Location: Atlanta
Posts: 33,720
Nope...but that would be biblical!
MDeezy is offline  
Old 03-24-2009, 07:24 AM
  #34  
Turbo 4th Gen
iTrader: (5)
 
93altima's Avatar
 
Join Date: Nov 2007
Location: Philla
Posts: 2,041
Originally Posted by grey99max
"if you ain't breakin' sumthin', you ain't racin', boy'"
nice quote
93altima is offline  
Old 03-24-2009, 07:26 AM
  #35  
Play with my balls
iTrader: (151)
 
Deckdout2's Avatar
 
Join Date: Sep 2002
Location: Charlotte, NC
Posts: 6,542
Originally Posted by grey99max

Cosworth Head/Cam Components testing PDF link: crazy NA HP + RPM gains with all options..

http://www.cosworthusa.com/store/pc/...nt%20tests.pdf


This is something that surprisingly just caught my attention and I overlooked it last night when I saw it and posted. On these dynos, I noticed that on the Power Axis to the left it says (Flywheel). Although these are big gains, why would they even use this method of presenting numbers? Is it to make them look bigger/higher? I don't understand why Cosworth would do that. Now convert that power to the wheels, what does that net?
Deckdout2 is offline  
Old 03-24-2009, 07:31 AM
  #36  
Turbo'd Saab
iTrader: (17)
 
DrunkieTheBear's Avatar
 
Join Date: Feb 2007
Location: Albany, NY
Posts: 35,838
Originally Posted by MDeezy
Nope...but that would be biblical!
who knows deezy...
DrunkieTheBear is offline  
Old 03-24-2009, 07:34 AM
  #37  
Senior Member
iTrader: (16)
 
kzoosho's Avatar
 
Join Date: Feb 2007
Location: Grand rapids Mi
Posts: 4,029
Hey ill be at maxus Grey. Come on trailer it like me and break it then go home lol. Im even loading up the spray on mine
kzoosho is offline  
Old 03-24-2009, 09:11 AM
  #38  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Originally Posted by Deckdout2
This is something that surprisingly just caught my attention and I overlooked it last night when I saw it and posted. On these dynos, I noticed that on the Power Axis to the left it says (Flywheel). Although these are big gains, why would they even use this method of presenting numbers? Is it to make them look bigger/higher? I don't understand why Cosworth would do that. Now convert that power to the wheels, what does that net?
My guess is that because Cosworth produces parts and engines for many different makes and models in other countries, the engine dyno numbers are the best common reference for power. They certainly can't build an engine or major component, install it in all cars that use that part, and do a chassis dyno for each of the cars... although that would make for interesting reading and I would like the job of driving all of those cars!

Converting crank HP to wheel HP also depends on several things, but using 20% HP loss from crank to wheel is a good guess. 400 crank HP is 320 WHP, for instance, using the 20% number, or 405 dyno WHP is 506 crank HP. There is no one number for drivetrain losses - too many variations in drivetrain, you know.
grey99max is offline  
Old 03-24-2009, 09:15 AM
  #39  
LandShark has Cosworth
Thread Starter
iTrader: (12)
 
grey99max's Avatar
 
Join Date: Jan 2004
Location: Topeka, KS
Posts: 4,327
Originally Posted by kzoosho
Hey ill be at maxus Grey. Come on trailer it like me and break it then go home lol. Im even loading up the spray on mine
Hmmm... what date is this, again? You're right, I'm sure not doing this just to park it in the driveway.

Heartland Park is hosting a PINKS Arm Drop event on Oct 8th and 9th - man, I would really like to get in that one!

Just dreaming, I know, but a Maxima on a Pinks event would be one heck of a rush.....

Last edited by grey99max; 03-24-2009 at 09:27 AM.
grey99max is offline  
Old 03-24-2009, 10:46 AM
  #40  
NWP Engineering.com
iTrader: (128)
 
Aaron92SE's Avatar
 
Join Date: Jul 2001
Location: Walstonburg, NC
Posts: 14,066
Originally Posted by kzoosho
Hey ill be at maxus Grey. Come on trailer it like me and break it then go home lol. Im even loading up the spray on mine
That's what a LOT of people are doing.

Originally Posted by grey99max
Hmmm... what date is this, again? You're right, I'm sure not doing this just to park it in the driveway.
www.maxus09.com

June 26-28, 2009 in Washington, DC

The Drag Showdown will be at Maryland International Raceway on Sat, June 27th. We have rented out the entire track and we have it all to ourselves!

The drag classes and rules are still being compiled. I am the one in charge of all that. So let me know if you have any questions and I'll do my best to answer them.

But, go ahead and count on you qualifying for the "Maxima Unlimited" class where anything goes as long as it looks like a Maxima on the outside and you meet the normal IHRA safety rules that the track will enforce.
Aaron92SE is offline  


Quick Reply: grey99max building another 3.5



All times are GMT -7. The time now is 12:51 PM.