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OEM size underpulley update???

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Old Apr 23, 2003 | 01:35 PM
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OEM size underpulley update???

Has there been any updates on a full size lightened pulley for our max???
Old Apr 23, 2003 | 02:17 PM
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Why would you want one? A lighter pulley with OEM diameter would gain some power, but the underdrive pulleys don't underdrive too much. I see no point in spending the same amount for less hp.
-hype
Old Apr 23, 2003 | 06:33 PM
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I think what he means is an OEM sized Lightned pully. That way we shave weight, but retain the same amount of juice for the alternator.
Old Apr 23, 2003 | 07:04 PM
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I think what he means is an OEM sized Lightned pully. That way we shave weight, but retain the same amount of juice for the alternator.
Yep, that's what I meant
Old Apr 23, 2003 | 07:17 PM
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Originally posted by chinaonnitrous1
I think what he means is an OEM sized Lightned pully. That way we shave weight, but retain the same amount of juice for the alternator.
I think that's what chinaonnitrous1 was talking about
Old Apr 23, 2003 | 07:26 PM
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Originally posted by mb1


I think that's what chinaonnitrous1 was talking about
Did you mean me?

If you read what I said
Originally posted by xHypex
A lighter pulley with OEM diameter would gain some power, but the underdrive pulleys don't underdrive too much. I see no point in spending the same amount for less hp.
I said lighter pulley with OEM diameter (hence lightened OEM pulley). The point is that the current UDP hardly underdrives. It's pretty conservative, so you shouldn't notice any problems from your alternator or any of the accessories unless you have a HUGE stereo.

Icm=mr^2 The rotational inertia is lowered proportionally by decreasing the radius squared or by decreasing the mass. Tell me which you would choose if you had to choose one
-hype
Old Apr 23, 2003 | 09:10 PM
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I looked into this samething a few months ago.
Since I have a SC that is very important to me.
85% of your gain comes from the wight loss. I have one already but promised where I got it from that I would get them I dyno before & after the pulley install, before I tell who and where to get the pulley.

It will be a month or 2 befoe I can do that....I'm having a small engine problem.
Old Apr 23, 2003 | 09:13 PM
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Originally posted by xHypex

Did you mean me?

If you read what I said


I said lighter pulley with OEM diameter (hence lightened OEM pulley). The point is that the current UDP hardly underdrives. It's pretty conservative, so you shouldn't notice any problems from your alternator or any of the accessories unless you have a HUGE stereo.

Icm=mr^2 The rotational inertia is lowered proportionally by decreasing the radius squared or by decreasing the mass. Tell me which you would choose if you had to choose one
-hype
how huge of a stereo are we talking about? is 2 15's with 1200watts too big for a UDP?
Old Apr 23, 2003 | 09:17 PM
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Originally posted by mb1


how huge of a stereo are we talking about? is 2 15's with 1200watts too big for a UDP?
I don't think so cuz BigDogJon has alot of audio and video stuff with a UDP and he has NO problems.
Old Apr 23, 2003 | 09:33 PM
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Originally posted by Latinmax2
I looked into this samething a few months ago.
Since I have a SC that is very important to me.
85% of your gain comes from the wight loss. I have one already but promised where I got it from that I would get them I dyno before & after the pulley install, before I tell who and where to get the pulley.

It will be a month or 2 befoe I can do that....I'm having a small engine problem.

Gabriel?
Old Apr 23, 2003 | 09:54 PM
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Originally posted by Latinmax2
85% of your gain comes from the wight loss.
I seriously doubt that figure. For serious people with SCs I can see the purpose of only lightening the pulley, but for anyone who is NA it probably just won't be justifiable for the price.
-hype
Old Apr 23, 2003 | 11:25 PM
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Originally posted by xHypex

I seriously doubt that figure. For serious people with SCs I can see the purpose of only lightening the pulley, but for anyone who is NA it probably just won't be justifiable for the price.
-hype
Unorthodox Racing
2) "How do Unorthodox Racing pulleys give me more power?"
Weight loss is the most critical factor in HP production, each lb. of mass taken off the crank/eccentric shaft is worth approximately 2.7 HP and the figure increases with forced induction, nitrous, VTEC and increased RPM's. Only 15-20% of the gains seen from our pulleys comes from the underdriving. We achieve the maximum gain for each application/model by the singular use or combination of reduced diameter ("underdriving") and weight loss versus the OEM crank pulley/s. This principle allows us to maximize the HP gain without causing any adverse effects in the general function of the vehicle.
The 3.0L UR pulley is ~3lbs. lighter, so that's 2.7hp/lbx3lbs=8.1hp NA NOT including underdriving(ignoring eccentric shaft condition for simplicity). If we only get 85% of the 8.1hp with an OEM pulley of the same weight, that's 6.885hp(worst case). An UR UDP w/belt($30ish?) is ~$210, which is $25.9hp. So, for an OEM size of the same $180 cost, you gain 6.885hp, which is $26.1/hp.

Now, if you choose the RVM UDP pulley for around $80(I think) w/$30 for a shorter belt, that's ~$13.6/hp for the same 8.1hp gain. However, for an OEM size of the same $80 cost, that's $11.6/hp.

A Y-pipe is considered the best bang-for-your-buck mod and gives say 25hp for $350+gaskets($15?), which is ~$14.6/hp, so I'd consider an OEM size lightweight pulley for $11.6/hp "justifiable for the price".
Old Apr 23, 2003 | 11:39 PM
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Originally posted by slammed95
This would be mostly beneficial for the S/C'ed people.
right! SC people need a lightweight pulley with stock diameter. smaller diameter will not spin the SC fast enough.
Old Apr 24, 2003 | 05:11 AM
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Some of the gains are probably from moving the mass closer to the center of rotation with the UDP. A stock size lightened pully would not have this benefit.
Old Apr 24, 2003 | 08:36 AM
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Originally posted by IceY2K1



Gabriel?
Yes...the server wont let me in as LatinMax so I had to make a alter ego.
Old Apr 24, 2003 | 08:37 AM
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Originally posted by IceY2K1
The 3.0L UR pulley is ~3lbs. lighter, so that's 2.7hp/lbx3lbs=8.1hp NA NOT including underdriving(ignoring eccentric shaft condition for simplicity).
First off let me say you made some good support for your argument

I think your 8hp is optimistic as a peak gain (looks like a UR claimed number "5 to 12 HP"), but I'll use it anyway. I don't like "general" hp claim numbers because most just list a peak hp gain.

This is extrapolated data because I don't know the real diameter of the OEM pulley (if someone provides it I'll redo my calculations). I used the weights from CustomMaxima so that the pullies would be weighed on the same scale. http://www.custommaxima.com/UnorthodoxPulley.php

UDP Diameter 4.875 inches / 2 = 2.4375 in radius

OEM
Diameter 6.21in /2 = 3.105 in radius

Radius Difference .6675 in
Percent Difference from Stock 21.5%

Weight
OEM
4.8lbs

UDP
1.56lbs.

Net Difference
3.24
Percent Difference from Stock 67.5%

Icm = mr^2
OEM I = 4.8lb * 3.105in^2 = 46.28 lb in^2

Lightened OEM = 1.56lb * 3.105in^2 = 15.034 lb in^2
Percent Difference from Stock 68%

UDP = 1.56 * 2.4375in^2 = 9.269 lb in^2
Percent Difference from Stock 80%
Percent Difference from Lightened OEM 38%

HP gain from UDP based from percentage calculations
8.7hp UDP (per your figures)
5.394 hp from Lightened OEM (per your figures)

This isn't the whole story, but it gives you a good idea. The weight does make a difference, but the radius (especially with the weight) makes the UDP even more worthwhile. You would have to remove another .61 lbs (40% difference from the lightened OEM, 81% difference from stock) from the lightened UDP to get the same gain as you get with the current UDP. Your 85% gain from weight does look to be pretty close in this situation though.

Since we didn't start with too much radius or weight to begin with there isn't a huge amount of room for gains. Overall, I do have to say that the gains for the lightened OEM pulley are pretty good, but unless you're SC why not get the underdriven pulley? HP numbers are speculative especially when dealing with peak numbers. Even though the difference between the two pullies may look small, you're getting a higher gain across the entire rpm band with a UDP which equates to a lot of area under the curve.
-hype
Old Apr 24, 2003 | 08:58 AM
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OEM pulley is 6.21" as calculated using the circumference measurement.

Originally posted by xHypex

This is extrapolated data because I don't know the real diameter of the OEM pulley (if someone provides it I'll redo my calculations).
Old Apr 24, 2003 | 10:30 AM
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Originally posted by xHypex

You have any idea on the UDP diameter? I didn't have an exact number for that either.
-hype
5 1/8" counting the edge that keeps the belt in place. I would guess the area the belt rides on is a little under 5" (~4 7/8") but I do not have calipers to measure it.

OEM pulley measures a shade under 6 1/2 when measued the same way, so the are the belt ride on is probably just under 6 1/4, probably about 6.21" or so .
Old Apr 24, 2003 | 10:57 AM
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Figures updated Thanks for the diameters guys.
-hype
Old Apr 24, 2003 | 11:11 AM
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Originally posted by xHypex
I think your 8hp is optimistic as a peak gain (looks like a UR claimed number "5 to 12 HP"), but I'll use it anyway. I don't like "general" hp claim numbers because most just list a peak hp gain.
That's not my figure...that's using UR's withOUT considering underdriving, so I figure worst case. Of course that's ASSuming all the weight is located on the eccentric shaft, which as you've explained is different.

This is extrapolated data because I don't know the real diameter of the OEM pulley (if someone provides it I'll redo my calculations). I used the weights from CustomMaxima so that the pullies would be weighed on the same scale. http://www.custommaxima.com/UnorthodoxPulley.php
6-3/8" overall diameter, however the belt is ~1/8" lower, so just say 6-1/2" diameter.

~UDP Diameter 5.25 inches / 2 = 2.625in radius

OEM
Decreased Diameter .75 inch x 2 = 1.5in
Overall Diameter 5.25in. + 1.5in. = 6.75in /2 = 3.375 in radius

Radius Difference .75 in
Percent Difference from Stock 22%
Using the 6-1/2" that's only a 16% difference(2.625/3.125).

Weight
OEM
4.8lbs

UDP
1.56lbs.

Net Difference
3.24
Percent Difference from Stock 48%

Icm = mr^2
OEM I = 4.8lb * 3.375in^2 = 54.675 lb in^2
[edit]
46.875lb in^2
[/edit]


Lightened OEM = 1.56lb * 3.375in^2 = 17.769 lb in^2
[edit]
15.234lb^in2
[/edit]


Percent Difference from Stock 32.5%
[edit]
Percent Difference from Stock 67.5%
[/edit]


UDP = 1.56 * 2.625in^2 = 10.749 lb in^2
Percent Difference from Stock 19.7%
[edit]
Percent Difference from Stock 77%
[/edit]


Percent Difference from Lightened OEM 60.5%
[edit]
Percent Difference from Lightened OEM 29.4%
[/edit]
HP gain from UDP based from percentage calculations
8.7hp UDP (per your figures)
7.07hp from Lightened OEM (per your figures)
K?

This isn't the whole story, but it gives you a good idea. The weight does make a difference, but the radius (especially with the weight) makes the UDP even more worthwhile. You would have to remove another .61 lbs (40% difference from the lightened OEM, 81% difference from stock) from the lightened UDP to get the same gain as you get with the current UDP. Your 85% gain from weight does look to be pretty close in this situation though.
Yes, but with the OEM size, there is more of the mass from the outer area which can be removed. More room for improvement than an UDP. Look at how lightweight flywheels decrease the inertia, but keep OEM size diameters. It's probably going to be a wash in the end. You either underdrive for 15% gain or you remove more of the mass from the outer area. Not that hard really.

Since we didn't start with too much radius or weight to begin with there isn't a huge amount of room for gains. Overall, I do have to say that the gains for the lightened OEM pulley are pretty good, but unless you're SC why not get the underdriven pulley? HP numbers are speculative especially when dealing with peak numbers. Even though the difference between the two pullies may look small, you're getting a higher gain across the entire rpm band with a UDP which equates to a lot of area under the curve.
-hype
I agree. Why not underdrive? I don't care to underdrive my electrical system or any other system that is underdriven. It's a bad solution IMO. Now if they made accessory pulleys that compensated to counter the underdriving, then I'd get the underdrive pulley's smaller brother. Agree, but the difference is minimal.

I'll take the 85% gain that a lightened pulley provides for $80 and have the best-bang-your-buck mod available. Still worthwhile IMB.
Old Apr 24, 2003 | 11:34 AM
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IceY2K1 - Perhaps you haven't seen the updated figures yet but...

Accordng to xHypexs calculations gains from a UDPs weight savings would be ~8.7 HP and gains from a lightened OEM size pulley would be about 5.4 HP. While 3.3 HP is not a huge amount there is no reason to give it up.

In addition the UDP gives a small additional gain due to Underdriving. And I would think a stock size lightened pully would be heavier than a UDP simply because it is larger, meaning the gains of the lightened stock size pulley would be even less than the 5.4 HP estimated. With this taken into account the gains from a lightened OEM pully would probably be only about 1/2 those of a UDP

Can someone calculate how much slower the UDP turns the accesories? For example 3000 RPM with UDP is the same as 2000 RPM with stock pulley or something like that.

EDIT - I would definatly stay away from the RVM UDP so an $80 pulley is probably not an option. However I think the Definitive pulley is about $110 and looks OK, and the UR still gives decent HP per $$ gains IMO.
Old Apr 24, 2003 | 12:28 PM
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Originally posted by Anachronism
IceY2K1 - Perhaps you haven't seen the updated figures yet but...
Yes, but I didn't feel like rewriting all that.

Accordng to xHypexs calculations gains from a UDPs weight savings would be ~8.7 HP and gains from a lightened OEM size pulley would be about 5.4 HP. While 3.3 HP is not a huge amount there is no reason to give it up.


In addition the UDP gives a small additional gain due to Underdriving. And I would think a stock size lightened pully would be heavier than a UDP simply because it is larger, meaning the gains of the lightened stock size pulley would be even less than the 5.4 HP estimated. With this taken into account the gains from a lightened OEM pully would probably be only about 1/2 those of a UDP
Maybe, maybe not.

Can someone calculate how much slower the UDP turns the accesories? For example 3000 RPM with UDP is the same as 2000 RPM with stock pulley or something like that.
If it underdrives 15%, than 3000rpm with the UDP is the same as 2550 rpm with the stock pulley.

EDIT - I would definatly stay away from the RVM UDP so an $80 pulley is probably not an option. However I think the Definitive pulley is about $110 and looks OK, and the UR still gives decent HP per $$ gains IMO.
Thanks! I'm looking to "other" sources though.
Old Apr 27, 2003 | 10:28 AM
  #23  
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If anyone is intrested in an stock size lightened pulley Definitive is considering making one if they can get ten people to put down a deposit.

http://forums.maxima.org/showthread....hreadid=210431
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