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VI installation complete

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Old May 8, 2002 | 12:31 PM
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VI installation complete

It's done. No skinned knuckles. I'm happy.

Last Friday I installed the VI but did not have the rpm switch to complete the installation. I recieved the rpm switch this past monday and completed the wiring and the vacuum reservoir installation last night.

When everything was completed and double-checked I cranked the transformed beast to life. Nothing happened. I checked out the install and the vacuum canister hoses are collapsed from suction. I used standard hose instead of automotive pressurized hose. With a quick trip into town for pressurized hose and a few quick snips and zip ties I was ready to try again.

On the second start the actuator arm pulls the valves open as soon as there is enough vacuum stored in the reservoir and stays open. ****. When I turned my max off the actuator arm released and the VI valves close. I had the Dawes Devices solenoid installed and thought that I was experiencing the same problem IanS ran into.

After the calming effect that several beers have on me I came to the conclusion that either the Dawes Devices solenoid does not work for this application or it is being told to stay on. I started my max up again and waited for the actuator arm to open the valves. Then I went to the rely and disconnected the "switched" ground and the actuator arm closed. I disconnected and connected the "switched" ground several times and the actuator would open and close accordingly. Problem identified.

I changed the setting on the rpm switch from "coil per cylinder" to "6 cylinder". I chose to wire my rpm switch from the tach where IanS wired his RPM switch from the coil. To test the VI, I set the RPM switch to 2k rpm. I started my max once again and the actuator arm did not activate instantly. Then I revved the engine to 2k rpm and a magical thing happened. It worked! The actuator would open at 2k rpm and then close below 2k rpm.

My max now pulls strongly from 5k rpm on up. The best way for me to describe the effect of the VI is the power feels linear all the way to redline. No dips just constant pull.

Dyno is tomorrow afternoon.
Old May 8, 2002 | 12:35 PM
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Re: VI installation complete

Originally posted by speedtrip
It's done. No skinned knuckles. I'm happy.


Dyno is tomorrow afternoon.
Good job!

Old May 8, 2002 | 12:35 PM
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I thought they were supposed to open up at around 4500 - 5K RPM's?
Old May 8, 2002 | 12:35 PM
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i can't wait to see a 5spd 97 SE DYNO!!!
Old May 8, 2002 | 12:37 PM
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Re: VI installation complete

Originally posted by speedtrip
It's done. No skinned knuckles. I'm happy.

Last Friday I installed the VI but did not have the rpm switch to complete the installation. I recieved the rpm switch this past monday and completed the wiring and the vacuum reservoir installation last night.

When everything was completed and double-checked I cranked the transformed beast to life. Nothing happened. I checked out the install and the vacuum canister hoses are collapsed from suction. I used standard hose instead of automotive pressurized hose. With a quick trip into town for pressurized hose and a few quick snips and zip ties I was ready to try again.

On the second start the actuator arm pulls the valves open as soon as there is enough vacuum stored in the reservoir and stays open. ****. When I turned my max off the actuator arm released and the VI valves close. I had the Dawes Devices solenoid installed and thought that I was experiencing the same problem IanS ran into.

After the calming effect that several beers have on me I came to the conclusion that either the Dawes Devices solenoid does not work for this application or it is being told to stay on. I started my max up again and waited for the actuator arm to open the valves. Then I went to the rely and disconnected the "switched" ground and the actuator arm closed. I disconnected and connected the "switched" ground several times and the actuator would open and close accordingly. Problem identified.

I changed the setting on the rpm switch from "coil per cylinder" to "6 cylinder". I chose to wire my rpm switch from the tach where IanS wired his RPM switch from the coil. I started my max once again and the actuator did not activate instantly. Then I revved the engine to 2k rpm which is where I set the RPM switch to activate. Then a magical thing happened. It worked! The actuator would open at 2k rpm and then close below 2k rpm.

My max now pulls strongly from 5k rpm on up. The best way for me to describe the effect of the VI is the power feels linear all the way to redline. No dips just constant pull.

Dyno is tomorrow afternoon.
Nice. I cant wait to see how the Dyno goes on a 5 speed.

SuDZ
Old May 8, 2002 | 12:44 PM
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Originally posted by njmaxseltd
I thought they were supposed to open up at around 4500 - 5K RPM's?
I set the rpm switch at 2k rmp to test it. I should have stated that.
I have the rpm switch set at 5k rpm for use.
Old May 8, 2002 | 01:13 PM
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Originally posted by speedtrip


I set the rpm switch at 2k rmp to test it. I should have stated that.
I have the rpm switch set at 5k rpm for use.
Congrat's man, its time to change your mod list
Can't wait to see the dyno.
Old May 8, 2002 | 01:46 PM
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When you dyno do multiple pulls with the VI set at different points, ie 4500, 5000, 5500rpms, so you can see what is optimum.
Old May 8, 2002 | 01:56 PM
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Which RPM switch did you get?
Old May 8, 2002 | 02:04 PM
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Originally posted by MardiGrasMax
When you dyno do multiple pulls with the VI set at different points, ie 4500, 5000, 5500rpms, so you can see what is optimum.
That's a bunch of dynoes for guessing. I thought it was discussed to be best to dyno with the VI on and Off and switch where the torque curves crossed . That would allow for 3 pulls: 1 Off, 1 On, 1 On at whatever rpm the torque curves cross at. Ian did several pulls and even with his "experimental" VI opening rpms his optimum open rpm was the same as where the torque curves crossed.
Can't wait to see they dyno and glad you got everything working speedtrip.
-hype
Old May 8, 2002 | 03:48 PM
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Originally posted by 1MAX2NV
Which RPM switch did you get?
I used a harlan rpm switch.
It cost $50 and is easy to setup.
Old May 8, 2002 | 03:55 PM
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Dawes...

Damn dude. You had me scared. Glad the Dawes Devices solenoid worked. I'm surprised you guys tested the system after putting it all together instead of testing it piecemeal.

I first tested that the vacuum reservoir was indeed storing/pulling manifold vacuum. Then connected the Dawes Solenoid and using the battery terminals, tested to see if it would pull the actuator and release appropriately. I think you should test the RPM switch separately too...
Old May 8, 2002 | 04:03 PM
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Just for notes, Ian used a Nissan oem vaccuum switch from a Pulsar. They are very common on Nissans in general. Ie. I have 2-3 on my VE for my varible intake and other vaccuum sourced switches. Used was $2.50
Old May 8, 2002 | 04:08 PM
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Originally posted by xHypex

That's a bunch of dynoes for guessing. I thought it was discussed to be best to dyno with the VI on and Off and switch where the torque curves crossed . That would allow for 3 pulls: 1 Off, 1 On, 1 On at whatever rpm the torque curves cross at. Ian did several pulls and even with his "experimental" VI opening rpms his optimum open rpm was the same as where the torque curves crossed.
Can't wait to see they dyno and glad you got everything working speedtrip.
-hype
I did that when I dynoed. 3500,4000,4500,5000,5500, and off.

If you go anywhere below 5000, your hp drops off quickly for a second when the flaps open and never really recovers before redline. I'm pretty sure it's a pressure thing.

Above 5000, it doesn't seem to kick in in time to work properly, and you get similar results.

5000 is the optimum point.

IanS
Old May 8, 2002 | 04:09 PM
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Originally posted by Jeff92se
Just for notes, Ian used a Nissan oem vaccuum switch from a Pulsar. They are very common on Nissans in general. Ie. I have 2-3 on my VE for my varible intake and other vaccuum sourced switches. Used was $2.50
Didn't he use a Dawes MAP/BARO switch first without success? I had planned to get one, but took it off my list when Ian mentioned that he couldn't get it to work. I believe an alternative MAP/BARO switch may still be found at a Napa, but have yet to find one.
-hype
Old May 8, 2002 | 04:09 PM
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Originally posted by xHypex

That's a bunch of dynoes for guessing. I thought it was discussed to be best to dyno with the VI on and Off and switch where the torque curves crossed . That would allow for 3 pulls: 1 Off, 1 On, 1 On at whatever rpm the torque curves cross at. Ian did several pulls and even with his "experimental" VI opening rpms his optimum open rpm was the same as where the torque curves crossed.
Can't wait to see they dyno and glad you got everything working speedtrip.
-hype
And in what way is my VI "experimental" It's the same one from the same place that Speedtrip has. He bought his from me!

IanS
Old May 8, 2002 | 04:12 PM
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Originally posted by xHypex

Didn't he use a Dawes MAP/BARO switch first without success? I had planned to get one, but took it off my list when Ian mentioned that he couldn't get it to work. I believe an alternative MAP/BARO switch may still be found at a Napa, but have yet to find one.
-hype
Yes, I'm an idiot, I ran the vacuum lines on it like the Dawesdevices instructions said, not like it should have been.

I already corrected myself on that.

But since my $2.50 on works exactly the same, i haven't bothered putting the DawesDevices one on...anyone want to buy it with their VI?

IanS
Old May 8, 2002 | 04:15 PM
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Originally posted by iansw


And in what way is my VI "experimental" It's the same one from the same place that Speedtrip has. He bought his from me!

IanS
Ian I just meant by "experimental" that you were using the tried and true guess and check method I didn't mean anything derragatory towards your setup
-hype
Old May 8, 2002 | 04:17 PM
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can somebody explain why you wouldn't have it open earlier, at say, 2500 rpm? if it allows more air in, why wouldn't we have it open the whole time, instead of only for about 1500?
Old May 8, 2002 | 04:24 PM
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Originally posted by 95maxrider
can somebody explain why you wouldn't have it open earlier, at say, 2500 rpm? if it allows more air in, why wouldn't we have it open the whole time, instead of only for about 1500?
Try this http://www.howstuffworks.com/question517.htm
Old May 8, 2002 | 04:30 PM
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i hope this dyno goes well!
Old May 8, 2002 | 04:35 PM
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Originally posted by 95maxrider
can somebody explain why you wouldn't have it open earlier, at say, 2500 rpm? if it allows more air in, why wouldn't we have it open the whole time, instead of only for about 1500?
It doen't allow more are in. It changes the length of the intake runners. At low RPMs there is less velocity of the incoming air therefore a longer runner creates some turbulace to help the air enter the plenum. Kinda like when people say you need some backpressure in your exhaust system. It works the same way by changing the velocity of the incoming air. At high rpms the cylinder speeds are much higher causing low pressure in combustion chamber thus moving the incoming air at a much more steady velocity so a very short run to the manifold would be more efficient. This is why these intakes would benifit a N/A vehicle much more than a S/C or turbo'ed car. On those engines the air is already being forced in. The intake manifold won't really help.
Old May 8, 2002 | 04:39 PM
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Originally posted by maximus75

It doen't allow more are in. It changes the length of the intake runners. At low RPMs there is less velocity of the incoming air therefore a longer runner creates some turbulace to help the air enter the plenum. Kinda like when people say you need some backpressure in your exhaust system. It works the same way by changing the velocity of the incoming air. At high rpms the cylinder speeds are much higher causing low pressure in combustion chamber thus moving the incoming air at a much more steady velocity so a very short run to the manifold would be more efficient. This is why these intakes would benifit a N/A vehicle much more than a S/C or turbo'ed car. On those engines the air is already being forced in. The intake manifold won't really help.
Not true. MardisGrasMax gained +25hp on his S/C'ed Max with the VI, as I recall.

IanS
Old May 8, 2002 | 04:45 PM
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Originally posted by iansw


Not true. MardisGrasMax gained +25hp on his S/C'ed Max with the VI, as I recall.

IanS
yup
Old May 8, 2002 | 04:50 PM
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Originally posted by MardiGrasMax


yup
rofl.

CAN I GET A WITNESSSS!
Old May 8, 2002 | 05:03 PM
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I saw that post however it contadicts the whole theory behind the Variable part. I think the design of the intake alone is what yeilded those gains, not the fact that it causes variation in runner length however I could be wrong. I'm just going by what I was taught when these things first came out.
Old May 8, 2002 | 05:39 PM
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Originally posted by Soon2BMaxed
i hope this dyno goes well!
You and me both!

It will be interesting to find out if there is any change below 5k rpm between the two manifolds. I think that I felt a change around 3k. The US and VI runners are shaped slightly different. We will see.
Old May 9, 2002 | 08:40 AM
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Originally posted by maximus75

It doen't allow more are in. It changes the length of the intake runners. At low RPMs there is less velocity of the incoming air therefore a longer runner creates some turbulace to help the air enter the plenum. Kinda like when people say you need some backpressure in your exhaust system. It works the same way by changing the velocity of the incoming air. At high rpms the cylinder speeds are much higher causing low pressure in combustion chamber thus moving the incoming air at a much more steady velocity so a very short run to the manifold would be more efficient. This is why these intakes would benifit a N/A vehicle much more than a S/C or turbo'ed car. On those engines the air is already being forced in. The intake manifold won't really help.
thanks, thats the kind of info i wanted...if only i could really understand it....
Old May 9, 2002 | 09:00 AM
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good job on the intake. I thinking about getting one as well. Is this something anyone can install or do u have to know what ur doing. Could u give me a caprison of what it is like to install, diffuculty wise(ex: installing shocks and springs, or like installing y pipe.) thanks for the info.

oh yeah one more thing how much did it cost u in the end.
Old May 9, 2002 | 09:23 AM
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Originally posted by Mad Dhan
good job on the intake. I thinking about getting one as well. Is this something anyone can install or do u have to know what ur doing. Could u give me a caprison of what it is like to install, diffuculty wise(ex: installing shocks and springs, or like installing y pipe.) thanks for the info.

oh yeah one more thing how much did it cost u in the end.
http://www.vanillaice.com/webmasters/hype/mrc/mevi.htm
Basically this is an intake manifold R&R. If you've never done it before the estimated time is ~4 hours or so. You also need to know how to do wiring for this mod.
-hype
Old May 9, 2002 | 09:24 AM
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yea i am interested on exactly how much this whole project cost... i have $1k coming in june when i graduate and this might be something nice to do... if not this a zex kit i think... can't afford a turbo or supercharger like i want
Old May 9, 2002 | 09:29 AM
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The cost is approximately $600-700 depending on who you buy the VI from. The VI itself is 500-600, and the extra parts needed (MAP/BARO switch, rpm switch, vacuum canister, etc.) will run you almost $100.
-hype
Old May 9, 2002 | 09:31 AM
  #33  
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Originally posted by xHypex


http://www.vanillaice.com/webmasters/hype/mrc/mevi.htm
Basically this is an intake manifold R&R. If you've never done it before the estimated time is ~4 hours or so. You also need to know how to do wiring for this mod.
-hype
wow, not bad at all, i can wire stuff no prob, its the actual installing of the intake im worried about.
Old May 9, 2002 | 10:14 AM
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Originally posted by Mad Dhan


wow, not bad at all, i can wire stuff no prob, its the actual installing of the intake im worried about.
Get a hayes or Chiltons manual. They go into good detail about removing and replacing the manifold. That is a good guide to start with.

SuDZ
Old May 9, 2002 | 10:25 AM
  #35  
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Originally posted by xHypex


http://www.vanillaice.com/webmasters/hype/mrc/mevi.htm
Basically this is an intake manifold R&R. If you've never done it before the estimated time is ~4 hours or so. You also need to know how to do wiring for this mod.
-hype
Wow, I didn't realize you used all my data and made a site.

Can I copy that site to my website?

Thanks!
IanS
Old May 9, 2002 | 10:30 AM
  #36  
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Originally posted by iansw


Wow, I didn't realize you used all my data and made a site.

Can I copy that site to my website?

Thanks!
IanS
I just made it last night as a favor for John, but as far as I'm concerned everything is public domain The more we all work together the more it helps everyone. If you learn anything additional send it my way and I'll be sure to do the same.
-hype
Old May 9, 2002 | 10:47 AM
  #37  
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Originally posted by xHypex
The cost is approximately $600-700 depending on who you buy the VI from. The VI itself is 500-600, and the extra parts needed (MAP/BARO switch, rpm switch, vacuum canister, etc.) will run you almost $100.
-hype
The price is $500 or $560 shipped, dpending on if you go with Cranman or myself.

As a matter of fact, to be competetive, I can go as low as $540, depending on where I'm shipping to. If I go any lower, I lose money out of pocket, so that's the best I can do.

I will also try and throw in the solenoid myself, depending on how many I can find at the local junkyard. It'll be a week or two before I have time to go look, however.

All bolts will also be included in my kit.

IanS
Old May 9, 2002 | 11:29 AM
  #38  
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We should just get the VI from whoever is closet to us. In my case, it be Cranman. I wont even have to pay shipping
Old May 9, 2002 | 11:33 AM
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i know iansw is in seattle and i am in RI so that is a bit far lol but where is cranman?
Old May 9, 2002 | 11:36 AM
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Originally posted by trinity000
i know iansw is in seattle and i am in RI so that is a bit far lol but where is cranman?
AZ I believe. I'm not positive on this, but I think Mr. Cranman has the VI shipped directly your house instead of drop shipped to his . That way there's no double shipping cost.
-hype



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