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intake manifold gasket...

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Old 12-11-2003, 09:03 PM
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intake manifold gasket...

just guaging interest in a spacer...it would be similar to the pheno spacers that probe GT/MX6 owners and others use. i'll be having it cut this week and hopefully install it next week sometime, just wondering how many people would be interested.
the benefits should be: not as much heat would be transferred to the upper intake manifold, therefore maintaining ambient temp longer, therefore a cooler intake temp when it reaches the cylinders.
i dont want to see any posts about how the air is exposed to the manifold for such a short time it wont matter...i dont care. if no one is interested then i'll make just the 1 for myself and be done with it, if anyone else is interested i'll be happy to make them for whoever (provided you pay of couse).
i'll install mine ASAP (probably a week from 12/12/03) and post reactions if theres any interest soon after.
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Old 12-11-2003, 09:22 PM
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I'm interested, but a poor college student

still interested none the less.

And I have a 5.0l spacer too, I'll trade ya
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Old 12-11-2003, 09:27 PM
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give me numbers on price... also, you going to have this done, or do it yourself?

I've got a place here that will do them for pretty cheap, given I can find the plastic.
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Old 12-11-2003, 09:55 PM
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Thanks for posting Pat. Now we're talkin. I've wanted to do this for over 6 months for the 4th gen VQ motor. Neighbor works at FedM/Felpro. Don from MobileTek was supposed to get me his prototype but that never happened.

What thickness did you decide on and how did you arrive at that? Any idea what phenolic material will be used? As I was learning it sounded like various thicknesses would have to be tested to arrive at the optimal power & temp result. Perhaps longer bolts too of course.

I've got an infrared pyrometer avail for external temp readings. And my new Auterra scan tool on the way for intake air temp, coolant temp, and whatever else I can plug into. Oh, and a mustang dyno with unlimited testing time if we want to do a couple of swap & pulls.

I hoped for optimistic results of +5hp/+7tq with this. Besides the Mazda/Ford stuff here's what I found.

http://www.hondata.com/dynoh22agasket.html
http://www.hondata.com/heatshield.html
http://www.raceway-usa.com/steeda%20engine.htm
http://www.bbkperformance.com/produc...omponents.html
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Old 12-12-2003, 05:31 AM
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Originally Posted by Matt93SE
give me numbers on price... also, you going to have this done, or do it yourself?

I've got a place here that will do them for pretty cheap, given I can find the plastic.
i'll talk to you on AIM later.
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Old 12-12-2003, 05:46 AM
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Originally Posted by BEJAY1
Thanks for posting Pat. Now we're talkin. I've wanted to do this for over 6 months for the 4th gen VQ motor. Neighbor works at FedM/Felpro. Don from MobileTek was supposed to get me his prototype but that never happened.

What thickness did you decide on and how did you arrive at that? Any idea what phenolic material will be used? As I was learning it sounded like various thicknesses would have to be tested to arrive at the optimal power & temp result. Perhaps longer bolts too of course.

I've got an infrared pyrometer avail for external temp readings. And my new Auterra scan tool on the way for intake air temp, coolant temp, and whatever else I can plug into. Oh, and a mustang dyno with unlimited testing time if we want to do a couple of swap & pulls.

I hoped for optimistic results of +5hp/+7tq with this. Besides the Mazda/Ford stuff here's what I found.

http://www.hondata.com/dynoh22agasket.html
http://www.hondata.com/heatshield.html
http://www.raceway-usa.com/steeda%20engine.htm
http://www.bbkperformance.com/produc...omponents.html
its 1/4", i've already got the raw material, i'm gonna try and score a spare gasket today and swing by the machine shop and see what they can do.
originally i was going to cut it myself, i have everything for it, but it'd be alot easier to have a shop do it..if they cant do it within a week and i have some time and a spare gasket, i'll just do it myself tomorrow or something and put it on tomorrow.
the part about dyno-ing and such is not how i'm approaching it.
this is how i'm doing it..for now (read: low budget, zero downtime). i know that my upper plenum gets warm after running for a while, after i install the gasket i'm going to use my hand thermometer(lay my hand on the plenum) and see what the difference is.
i know that after several hours of driving, the plenum is too hot to touch,i'll see what this spacer can do about that. about the thickness for optimal power, thats a whole different type of thing than i want to get into. the 1/4" spacer is small enough to use the stock bolts(and keep the rear coils on the rear plugs) and still clear the strut bar for us VE owners, i know that messing with runner length is the way to go and believe me i'll be doing that soon enough (look up the custom manifolds made for 4G's and you'll see what i mean). alot of the domestic motors i've seen (also 6g's in diamonte/3000gt) use a 1" spacer and that will not work for us for obvious reasons

as far as power gains, dyno your car cold and you will not (should not) see any difference with and without the spacer, the purpose is more to prevent heat soak and keep the car feeling fresh.

next step is, if anyone (preferably local) has a great need to send me a set of used lower plenum gaskets, i can get those rolling too if the material i have works to my expectations.

i'll post progress later today.
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Old 12-12-2003, 06:30 AM
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heck if i was local i'd let you borrow the whole upper/lower intake to use, but your on the other side of the country.

longer runners = more low end torque too, that could help aaron get his powerband back down (after the porting he did).
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Old 12-12-2003, 06:57 AM
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Originally Posted by MrGone
heck if i was local i'd let you borrow the whole upper/lower intake to use, but your on the other side of the country.

longer runners = more low end torque too, that could help aaron get his powerband back down (after the porting he did).
send me your used lower gaskets
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Old 12-12-2003, 07:05 AM
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i'll put the upper on the scanner and then a ruler

(lowers been ported abit )
used gasket was destroyed when I was taking apart the engine
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Old 12-12-2003, 07:21 AM
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I might have a lower set for a VE lying around.
is this spacer for the upper plenum on the VE?
I've seen em for the 3.0 mitsu motor, But didn't think of making it for a VE
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Old 12-12-2003, 07:29 AM
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Originally Posted by internetautomar
I might have a lower set for a VE lying around.
is this spacer for the upper plenum on the VE?
I've seen em for the 3.0 mitsu motor, But didn't think of making it for a VE
the spacer i'm making currently is for the upper plenum..the lower cannot have a spacer because of the way its shaped, i dont think the runners and such would line up right, so i'm just going to get a thinner piece of my mystery material and have that cut to be inserts in the metal gasket, but i need the gasket as a template..
the set i need doesnt have to be new(this is for cost reasons, i have no problem paying $5 for experimentation, but $50+ for gaskets i could probably ruin isnt a good idea for me), let me know, you've got my AIM account, so shoot me an IM..i'm always on.
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Old 12-12-2003, 07:31 AM
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Im ed ya!....
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Old 12-12-2003, 07:38 AM
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Where'd you get the plastic? I've been trying to find a place here that sells that kind of stuff, but most industrial plastics supply places only want to sell by the truckload..
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Old 12-12-2003, 07:40 AM
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he's replacing the water pump on his dads exploder
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Old 12-12-2003, 07:44 AM
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wtf? that's the exploder got to do with this?
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Old 12-12-2003, 07:47 AM
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incase brian wanted to know why he wasnt replying to him. sry.
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Old 12-12-2003, 07:47 AM
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suuuuuuuuure.
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Old 12-12-2003, 07:54 AM
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before you go monkey in the garage, check your PM's
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Old 12-12-2003, 07:56 AM
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Originally Posted by MrGone
incase brian wanted to know why he wasnt replying to him. sry.
But he did!
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Old 12-12-2003, 05:49 PM
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Originally Posted by internetautomar
Im ed ya!....
in response to your IM(since you're not on), would it be cheaper to throw them into one of those picture envelopes? it'd be like a dollar to send that..
let me know..
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Old 12-12-2003, 05:53 PM
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Originally Posted by internetautomar
But he did!

ha!


......
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Old 12-12-2003, 05:54 PM
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Originally Posted by Matt93SE
Where'd you get the plastic? I've been trying to find a place here that sells that kind of stuff, but most industrial plastics supply places only want to sell by the truckload..
_________
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Old 12-13-2003, 02:44 PM
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update: gasket wont be here till tuesday, i'll still check out a few shops on monday and see what the deal is..had a busy couple of days so i didnt get around to it.
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Old 12-13-2003, 06:08 PM
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Originally Posted by MaDMaX024
in response to your IM(since you're not on), would it be cheaper to throw them into one of those picture envelopes? it'd be like a dollar to send that..
let me know..
I'll look on monday (I hope) to see if they're still floating around.
My main concern with a pic envelope is them getting bent.
Because IIRC they are "O'ringed" metal gaskets.
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Old 12-13-2003, 08:23 PM
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they are. and their big boys too. mine were bent, still work
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Old 12-14-2003, 06:41 AM
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coming from you that doesn't say much
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Old 12-14-2003, 06:43 AM
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Old 12-14-2003, 08:11 AM
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Originally Posted by MaDMaX024
update: gasket wont be here till tuesday, i'll still check out a few shops on monday and see what the deal is..had a busy couple of days so i didnt get around to it.
Well, just so you know, I'm interested in this as well.
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Old 12-15-2003, 11:03 AM
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i should have my gasket installed this week ~friday so if anyone is going to the CT meet on sunday (12/21), assuming all is well with it, you can see what kind of difference it makes in upper plenum temps....assuming it works. i'll post results after its installed.

also for those of you looking for a price, i can ballpark it at $70 shipped at the most..i'll know when i buy a proper sized sheet of material and get a machine shop price (tomorrowish)

EDIT: decided to do TB spacer too..i should be installing everything friday night.
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Old 12-17-2003, 06:43 AM
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Hope your results are what you expect Pat. I have extra 4thG gaskets for both upper and lower plenums lying around but maybe it's easier for me to find a shop than can duplicate here. 1/4" looks good for the upper one as the stock one is about 3/16". How much for say a 14"x12" piece of material?
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Old 12-17-2003, 07:43 AM
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Originally Posted by BEJAY1
Hope your results are what you expect Pat. I have extra 4thG gaskets for both upper and lower plenums lying around but maybe it's easier for me to find a shop than can duplicate here. 1/4" looks good for the upper one as the stock one is about 3/16". How much for say a 14"x12" piece of material?
not sure on any pricing other than the piece i bought and that was 4x24x1/4.

another update: stupid gasket isnt in yet, machine shops are too backed up to do it, so hopefully tomorrow (thursday) i'll be cutting it myself and installing it friday.
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Old 12-17-2003, 07:59 AM
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you have a 3/16" gasket between your upper and lower intake?!?!

Pat- I'm going to try to get one by ~May 1st. We have some NW Maxima drags coming up, and I'd like to take down the 4th gens
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Old 12-17-2003, 12:17 PM
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Originally Posted by MrGone
you have a 3/16" gasket between your upper and lower intake?!?!

Pat- I'm going to try to get one by ~May 1st. We have some NW Maxima drags coming up, and I'd like to take down the 4th gens
may 1st!? i should lots more fun stuff out by then...if this goes well, start saving shawn.
i feel like i'm the next matt93se, except to a lesser degree
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Old 12-17-2003, 02:21 PM
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I have installed phenolic spacers on my se-r. If your going to make a set you will need to get longer bolts and studs to compensate for the spacers.
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Old 12-17-2003, 06:29 PM
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Originally Posted by Nismo87SE
I have installed phenolic spacers on my se-r. If your going to make a set you will need to get longer bolts and studs to compensate for the spacers.
its only 1/4", shouldnt be a big deal.
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Old 12-17-2003, 06:59 PM
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you say that...
but when you screw those bolts in, how far out are the bolts when they start catching threads?

remember, you need at least a full bolt width of thread IN the material to get a good hold on it... that means 2 threads in the block won't hold- especially with aluminum!
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Old 12-17-2003, 07:02 PM
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me goes and gets some bolts and does a machup


maybe
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Old 12-17-2003, 07:12 PM
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You will need longer bolts.
the stock ones only extend past the upper intake 1/2 an inch.
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Old 12-17-2003, 07:18 PM
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Originally Posted by Matt93SE
you say that...
but when you screw those bolts in, how far out are the bolts when they start catching threads?

remember, you need at least a full bolt width of thread IN the material to get a good hold on it... that means 2 threads in the block won't hold- especially with aluminum!
i suppose i'm off to find new studs tomorrow then, ey boys?
assuming my alarm cooperates:angry:..thanks for finding that FSM page matt
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Old 12-17-2003, 07:19 PM
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Did Matt pull out the FSM while played in the garage?
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