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Warning: When changing front suspension!

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Old Apr 1, 2012 | 09:25 AM
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Warning: When changing front suspension!

Finally got around to putting in my new shocks and springs and after we got everything all wrapped up, started the car and put it in reverse and something was wrong. Heard a weird noise and when I put it back in park there was a metal "crunching" noise.

Come to find out, when we pulled off the driver's side shock, the steering knuckle hung down so low it pulled the cv axel out. Tore the boot and everything. Had to get a new boot, pull the axel out from the knuckle and get it set back straight so we could reinsert the shaft. AFTER all that everything was fine but added about another 5 hours on the job.

SO, to conclude, support the rotor assembly when changing shocks!!
Old Apr 1, 2012 | 09:31 AM
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lol yea a bunjee cord is your friend
Old Apr 1, 2012 | 09:44 AM
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Originally Posted by ShocknAwe
lol yea a bunjee cord is your friend


Yep, bungee cord hooked to the strut tower FTW.
Old Apr 1, 2012 | 09:44 AM
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hahaha ive seen people do this so many times....rookie mistake... safety wire is your friend
Old Apr 1, 2012 | 10:13 AM
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I read through quite a few guides and it was never mentioned so just throwing it up there for everyone else as a warning . Luckily just some time and a $20 cv boot.
Old Apr 1, 2012 | 01:47 PM
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Originally Posted by nab911
Finally got around to putting in my new shocks and springs and after we got everything all wrapped up, started the car and put it in reverse and something was wrong. Heard a weird noise and when I put it back in park there was a metal "crunching" noise.

Come to find out, when we pulled off the driver's side shock, the steering knuckle hung down so low it pulled the cv axel out. Tore the boot and everything. Had to get a new boot, pull the axel out from the knuckle and get it set back straight so we could reinsert the shaft. AFTER all that everything was fine but added about another 5 hours on the job.

SO, to conclude, support the rotor assembly when changing shocks!!
Wow... I thought I was the only one this happened too. It wasn't funny at all when it happened as it added an extra amount of time to the install. Ohh well lesson learned.
Old Apr 1, 2012 | 04:56 PM
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Another solution is to use a jack to support the control arm while removing the shock.
Old Apr 2, 2012 | 06:26 AM
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does the haynes or FSM mention supporting the hub when doing struts install??
Old Apr 2, 2012 | 06:39 AM
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Originally Posted by NABU6
Another solution is to use a jack to support the control arm while removing the shock.


I raised the LCAs when replacing front struts 2 years ago.
Old Apr 2, 2012 | 10:51 AM
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Happened to me, didn't tear the boot or nothin' but the axle popped out, mine was on passenger side though. sure was a pain. I had to do mine alone too. Good thing I can push the control arm down with one leg, and arrange the steering knuckle and the bolts that hold it in at the same time!
Old Apr 2, 2012 | 11:14 AM
  #11  
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i got lucky doing mine, i caught it just in time. i like the jack idea i didnt think of that i just used string lol
Old Apr 3, 2012 | 12:13 PM
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will need to do this soon. my question is how did you screw tighten anything back if it did not aligned?
Old Apr 3, 2012 | 03:15 PM
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Originally Posted by WendysMaxima
Happened to me, didn't tear the boot or nothin' but the axle popped out, mine was on passenger side though. sure was a pain. I had to do mine alone too. Good thing I can push the control arm down with one leg, and arrange the steering knuckle and the bolts that hold it in at the same time!
Lol, same happened to me first time on passenger side, boot did not rip, was able to somehow get the cv joint back together by myself with the boot still on. It took some time tho.
Old Apr 3, 2012 | 03:39 PM
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Originally Posted by vilmaxima
Lol, same happened to me first time on passenger side, boot did not rip, was able to somehow get the cv joint back together by myself with the boot still on. It took some time tho.

I bet it was a whole lot of bad words and jamming the damn thing in. Then you get that sense of victory when all the teeth line up and they go in. Quality.
Old Apr 3, 2012 | 03:43 PM
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me to help my cuz and his came out driver side
Old Apr 3, 2012 | 03:46 PM
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Originally Posted by WendysMaxima
I bet it was a whole lot of bad words and jamming the damn thing in. Then you get that sense of victory when all the teeth line up and they go in. Quality.
Exactly, then celebrate with a few beers(after!!! not while working, since it will slow down the process and might cause slight confusion, LOL)
Old Apr 3, 2012 | 05:31 PM
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Originally Posted by NABU6
Another solution is to use a jack to support the control arm while removing the shock.
THIS.... plus if your doing coilovers and going lower you need to push the whole thing up to get the steering knuckle to line up with the new suspension.
Old Apr 3, 2012 | 06:06 PM
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Originally Posted by vilmaxima
Exactly, then celebrate with a few beers(after!!! not while working, since it will slow down the process and might cause slight confusion, LOL)
i dunno about you, but i always include alcohol with my off the clock vehicle projects.
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