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INSIDE a 2000-2001 Variable Intake Manifold(Pics!)

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Old May 21, 2004 | 04:51 PM
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INSIDE a 2000-2001 Variable Intake Manifold(Pics!)

Check out these of the Power Valve, what actually opens/closes at 5000rpm:
http://www.cardomain.com/memberpage/419735/12

I'll be adding more soon, but these are just to get you started.

Coming soon, DISproving the myth that 2K-2K1s VI/VIAS has TWO sets of runners.
Old May 21, 2004 | 05:12 PM
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Very neat. So, what part actually breaks if the VIAS is malfunctioning?
Old May 21, 2004 | 05:41 PM
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No sure, but if the L-shaped rod is turning, it's either the metal collar or the keyed end of the power valve.

I don't see what else could break.
Old May 21, 2004 | 06:06 PM
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Originally Posted by IceY2K1

Coming soon, DISproving the myth that 2K-2K1s VI/VIAS has TWO sets of runners.
we aren't special anymore.
Old May 21, 2004 | 06:14 PM
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Sorry for a novice question, but what does it do? How does it improve perfromance exactly? Which years have and don't have it?
Old May 21, 2004 | 11:09 PM
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It's the infamous power valve from inside 2000-2001 variable intake manifolds.

It's what you feel change at 5000rpm and the cause of the rush/pull to redline.
Old May 21, 2004 | 11:20 PM
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Old May 21, 2004 | 11:40 PM
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i love that rush to redline, i can see the RPMs going up faster then at lower RPMs
Old May 22, 2004 | 04:07 AM
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IceY2K1:

I wanna feel that "rush" after 5200 RPM, I am pretty sure I am not feeling it (in fact, I feel a very subtle "jerk" around 5200RPM--that's another sign the VIAS isn't working right?). Hmm, work on car or go hiking today. It's gonna storm, so I think I'm gonna work on car today
Old May 22, 2004 | 06:16 AM
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ice, is there a sure way to tell if this is malfunctioning? do they go bad often? what's the fix?

sorry for all the questions but i just got back from the dyno and results weren't good. In fact, looking at the sheet, my horsepower curve peaks @ 4800 rpms, levels off and stays flat until 5800 then drops off again. Max wheel power: 178 max torque:198. needless to say i'm very dissapointed and unsure why figures are so low. need some ideas. thanks
Old May 22, 2004 | 07:07 AM
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Actually, I found the thread talking about the vias. Going to test it out soon.
Old May 22, 2004 | 08:24 AM
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I just inspected mine and took some pics. I see how the vacuum/fresh air is routed now. Still not sure about the vacuum check valve... I pushed a small straw (from a can of STP silicone spray) through it and sprayed in there a little to lube it up, still not sure if it's working properly 'cause I still don't feel the VIAS working.
I'm going to do another test to verify the L-shaped rod is moving properly under no load.
Old May 22, 2004 | 10:06 AM
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Originally Posted by spirilis
IceY2K1:

I wanna feel that "rush" after 5200 RPM, I am pretty sure I am not feeling it (in fact, I feel a very subtle "jerk" around 5200RPM--that's another sign the VIAS isn't working right?). Hmm, work on car or go hiking today. It's gonna storm, so I think I'm gonna work on car today
An experiment you can do if you have a stock intake:

1)remove your air filter and air filter holder.
2)Drive and run it to redline. The sound should change into a snarl@5,200rpms (switchover), if it sounds straining, like something is about to blow apart, your VIAS isn't working. Remember the sound, thats the key!
3)remove the plug from your black box located to the right of VIAS
4)Drive and run it to redline. If your VIAS is working, it should now sound like its straining. If its not working, the tone won't change.

This will also work with those with an aftermarket Intake. All you do is just skip step #1 and go straight ahead to step #2

Another one is to pull on the throttle cable to make the engine rev past 5,200rpms. Look at the black box, there is a rod with a rubber covering on it, that SHOULD move/turn if VIAS is working. Its much easier to have someone hit the gas for you while you look at it.
Old May 22, 2004 | 02:27 PM
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Wonder where you took those pics from
Old May 22, 2004 | 02:46 PM
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How many pieces did you want that manifold back in?
Old May 22, 2004 | 02:52 PM
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Can post a picture of the sheet?

What gear did you dyno in?
Old May 22, 2004 | 03:15 PM
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Originally Posted by IceY2K1


How many pieces did you want that manifold back in?
You aint tell me you was going to rip it to pieces...
Old May 22, 2004 | 04:25 PM
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It goes back together...no problem.

Just six screws on the IM and four bolts on the TB.

Piece of cake really. Easy to do on the car even.
Old May 22, 2004 | 07:44 PM
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man installing a VI is gong to be a challenge for me?
Old May 23, 2004 | 09:23 AM
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Originally Posted by IceY2K1
Can post a picture of the sheet?

What gear did you dyno in?
I can't post the sheet as I don't have a digital camera or a scanner. The dyno was done in fourth gear. I wasn't expecting a hugh horsepower #, but, with my intake and exhaust mods, I would hope to be at least at STOCK horsepower.

I'm still looking into what went wrong. I think that it just might be the vais. By looking at the dyno sheet, I definatly do not gain any power after 4800 rpms.
Thanks
Old May 23, 2004 | 10:25 AM
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Sounds like a VIAS problem, see if the L-shaped power valve rod turns, when you rev it past 5000rpm.

Honestly, those numbers sound weird though. Torque peak is 198ft-lbs? That's high, that's why I was thinking you did it in the wrong gear.

Somethings wrong either dyno or VIAS IMO.
Old May 23, 2004 | 11:20 AM
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More pics available here-- http://spirilis.net/gallery/vias-teardown

I was mostly interested in understanding how the vacuum flow occurs to the Power Valve. I think I have it figured out, although there's one part I'm unknown about. It's not visible in the pic, but on the manifold itself there's a square opening towards the lower right... I'm not sure what that is, since it is exposed to the rest of the "vacuum tank" portion of the assembly. Maybe it's just dead space and is a volumnous part of the "vacuum tank"?

Either way, I know where this "check valve" is. It's the small black opening at the top with the red piece inside. I was able to poke through using a straw from a can of STP Silicone Spray, and I sprayed a little in there (and got a little inside the manifold too) just to see if anything different would happen. Didn't notice any difference in operation. But I'm still pretty certain my VIAS isn't working properly. I'm going to look at it further soon.
Old May 23, 2004 | 11:38 AM
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Ice didn't Dixit send you an email on this thing? You're holding up R&D.
Old May 23, 2004 | 12:52 PM
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update: I did some research on the org and found max_gators thread 2 years ago about his failing VIAS and his dyno sheet proving the failure. :sigh:
My problem is EXACLY the same. Our dyno's are a perfect match. I now know that my VAIS is not functioning properly. The bad thing is, it's not the vacuum line. I did the test where I rev'd the engine past 5000 rpms and the L-shaped arm activated. So visually it looks like the VIAS is functioning, but my dyno says otherwise. Max_gator's situation was the same. The solution for him was nissan fixing it by replacing his variable intake under "customer goodwill". My problem is that I doubt that my nissan stealership will fix this problem for free. Has anyone fixed this problem on their own since Gator's incident?
Thanks for the help. And thank god for the org, I would have never figured this out without it.
Old May 24, 2004 | 07:20 AM
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Yeah, Thaniel clearified that's the vacuum tank.

Originally Posted by spirilis
More pics available here-- http://spirilis.net/gallery/vias-teardown

I was mostly interested in understanding how the vacuum flow occurs to the Power Valve. I think I have it figured out, although there's one part I'm unknown about. It's not visible in the pic, but on the manifold itself there's a square opening towards the lower right... I'm not sure what that is, since it is exposed to the rest of the "vacuum tank" portion of the assembly. Maybe it's just dead space and is a volumnous part of the "vacuum tank"?

Either way, I know where this "check valve" is. It's the small black opening at the top with the red piece inside. I was able to poke through using a straw from a can of STP Silicone Spray, and I sprayed a little in there (and got a little inside the manifold too) just to see if anything different would happen. Didn't notice any difference in operation. But I'm still pretty certain my VIAS isn't working properly. I'm going to look at it further soon.
Old May 24, 2004 | 09:10 AM
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Yes..........

Originally Posted by SR20DEN
Ice didn't Dixit send you an email on this thing? You're holding up R&D.
Old May 24, 2004 | 12:11 PM
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Spirillis,

Have you made any progess with the VIAS? Keep us posted. Thanks
Old May 24, 2004 | 08:02 PM
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Okay...that's the last of them.
Old May 25, 2004 | 04:56 AM
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hmmm i need to ck mine
Old May 25, 2004 | 05:07 AM
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No progress on anything mechanical, seeing as I'm busy with work... HOWEVER

I have confirmed my VIAS is not functioning. I disconnected the VIAS control solenoid this morning and drove it to work, and I did not feel a SINGLE difference in performance from yesterday. RPMs continue to climb above 5000 RPM at the same rate as I recall yesterday coming home from work.
Old May 25, 2004 | 07:17 AM
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spirilis,

You need to use a stopwatch and a long stretch of road.

I'd put it in 3rd and set the cruise to exactly 60mph, then hit the stopwatch and gas at the same time and time yourself to 100mph or at least a mph above 6000rpm. Repeat with VIAS plug disconnected.

Or if you have a Gtech Pro...that should notice. I might try that once I get mine back, ie do a HP measurement withOUT VIAS and with and some 1/4 time runs. It will be awhile though.

Originally Posted by spirilis
No progress on anything mechanical, seeing as I'm busy with work... HOWEVER

I have confirmed my VIAS is not functioning. I disconnected the VIAS control solenoid this morning and drove it to work, and I did not feel a SINGLE difference in performance from yesterday. RPMs continue to climb above 5000 RPM at the same rate as I recall yesterday coming home from work.
Old May 25, 2004 | 07:37 AM
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Originally Posted by IceY2K1
spirilis,

You need to use a stopwatch and a long stretch of road.

I'd put it in 3rd and set the cruise to exactly 60mph, then hit the stopwatch and gas at the same time and time yourself to 100mph or at least a mph above 6000rpm.

Or if you have a Gtech Pro...that should notice. I might try that once I get mine back, ie do a HP measurement withOUT VIAS and with and some 1/4 time runs. It will be awhile though.
I can try that sometime just to verify for sure.
Old May 25, 2004 | 07:44 AM
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Yeah, if there's not a drastic change in time, you know it's not working.
Old May 25, 2004 | 07:52 AM
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VAIS problems eh? Interesting.
Old May 25, 2004 | 08:48 AM
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yea... VAIS problems here also
Old May 25, 2004 | 09:01 AM
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Larry...maybe you and Regime should meet up, he's in the "Fremont" area, I believe. He has a GTech Pro and could help diagnosis the VIAS possibly.

Originally Posted by Larrio
yea... VAIS problems here also
Old May 25, 2004 | 09:25 AM
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Didn't I see some of those pics in Health class in a movie called "The Mircale of Life"? j/k. pretty cool stuff.



Old May 25, 2004 | 09:53 AM
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you gusy ar having problem with it. i on the other hand want VI on my max.
Old May 25, 2004 | 09:56 AM
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Originally Posted by vsamoylov
you gusy ar having problem with it. i on the other hand want VI on my max.
Some of us do too
Old May 25, 2004 | 09:59 AM
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I know the secrets of the broken VIAS.



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