Help! Deep corrosion of the engine oil cooler outlet pipe
#1
Help! Deep corrosion of the engine oil cooler outlet pipe
Last night changing oil noticed that the pipe, which connects to the front outlet of the engine oil cooler is badly corroded and chipped right above the subframe. I was not able to determine if it is made of plastic, aluminium or other material, but it looked badly beat up and chipping.
Did anyone have the same issue? What did you replace it with? What's the part number for 2005 Quest VQ35DE engine?
Talked to the dealership, they wanted $70 for it and had it in stock, which is an indicator of a commonplace problem. Sounds like a ton of money for what looks like just a 3/8" pipe 10" long.
Did anyone have the same issue? What did you replace it with? What's the part number for 2005 Quest VQ35DE engine?
Talked to the dealership, they wanted $70 for it and had it in stock, which is an indicator of a commonplace problem. Sounds like a ton of money for what looks like just a 3/8" pipe 10" long.
#2
Found Dorman made replacement, not sure if this is the exact part I need:
http://www.dormanproducts.com/p-6801...origin=keyword
Found OEM p/n: 140538J106
Rock Auto has the Dorman pipe, as well it is all over the ebay. Phew!
http://www.dormanproducts.com/p-6801...origin=keyword
Found OEM p/n: 140538J106
Rock Auto has the Dorman pipe, as well it is all over the ebay. Phew!
Last edited by Tarzan; 04-18-2017 at 08:56 AM.
#4
Thanks! Oh, boy, now I understand why it looks like ****!
Unfortunately I am in Canada, where all prices are 2-3x the humanely expected, so it costs an arm and a leg to fix a car here. We have too much salt on the road too
I am thinking of bending my own pipe out of a plumbing copper pipe if I can procure the right diameter. Talk me out of that if I should not!
Unfortunately I am in Canada, where all prices are 2-3x the humanely expected, so it costs an arm and a leg to fix a car here. We have too much salt on the road too
I am thinking of bending my own pipe out of a plumbing copper pipe if I can procure the right diameter. Talk me out of that if I should not!
#7
The only thing the rigid pipe does is make it easier for manufacturing and no need to mess with keeping a hose away from damage.
I'd take the time to find a way to make a hose work.
HOWEVER, this rust problem is why I spray every single thing, or almost, with my fluid film. Works great. I understand rust. It sucks.
I'd take the time to find a way to make a hose work.
HOWEVER, this rust problem is why I spray every single thing, or almost, with my fluid film. Works great. I understand rust. It sucks.
#8
Good idea about using a length of a hose! I'll check into that tonight.
All these cost-cutting measures of the automotive industry make me sick.
The oil pan is badly rusted on my engine as well. Praying it does not develop a leak in the next few weeks that this is my only vehicle while the other one is grounded due to the burst brake line.
All these cost-cutting measures of the automotive industry make me sick.
The oil pan is badly rusted on my engine as well. Praying it does not develop a leak in the next few weeks that this is my only vehicle while the other one is grounded due to the burst brake line.
#10
a dumb shop had this part in hand to replace and said it didnt fit, so they just spliced in a rubber hose to fix the leak. maybe try that being in canada , no critical parts needed, basic hose.
#11
As soon as I barely touched the oil cooler outlet pipe, my heart dropped as it started dripping green droplets. Ended up draining all coolant through a crack in that pipe, removing it and blocking off both hoses with rubber plugs and hose clamps (one of the stock spring clamps also rusted through and broke). The coolant drained onto the subframe and into the bucket, collecting rust chips, so I had to filter it through a piece of a flanel shirt twice to get rid of all particles. Ended up losing about 1/2 quart or so, but still enough to keep the engine cool on the way to work today.
The pipe is made of regular thin carbon steel and barely painted (magnet check was positive). It is 9/16" or 14mm in diameter which royally sucks as if it was 1/2 or 5/8" that would have made my life so much easier.
The inlet pipe on the rear side of the engine is also rusted badly and I will have to replace it as well, just not sure I can jack the car high enough to get there. That one would be a PITA as it is long and goes into the engine, so I am thinking of just cutting it above rust and using a hose to the cooler inlet.
I have the rear AC high and low pressure hoses from my other car sitting around, so I might be able to bend my own pipes if the diameter is right, and clamp them similarly to the original. One thing to remember if you are going to go the way of plugging the hoses temporarily is to zip-tie the hose from the rad to the pipe on the subframe as the hose is pretty long and soft and may get in the way of AC pulley/belt.
The pipe is made of regular thin carbon steel and barely painted (magnet check was positive). It is 9/16" or 14mm in diameter which royally sucks as if it was 1/2 or 5/8" that would have made my life so much easier.
The inlet pipe on the rear side of the engine is also rusted badly and I will have to replace it as well, just not sure I can jack the car high enough to get there. That one would be a PITA as it is long and goes into the engine, so I am thinking of just cutting it above rust and using a hose to the cooler inlet.
I have the rear AC high and low pressure hoses from my other car sitting around, so I might be able to bend my own pipes if the diameter is right, and clamp them similarly to the original. One thing to remember if you are going to go the way of plugging the hoses temporarily is to zip-tie the hose from the rad to the pipe on the subframe as the hose is pretty long and soft and may get in the way of AC pulley/belt.
#13
Just get it online OEM. Ain't gonna run no 70 bucks. At least I wouldnt think.
Before installing spray it with some compatible corrosion protection .
I tried googling the compatibility of rubber with salt, as I am no major in chemistry.
But I assume there is a reason why they used that particular one over rubber.
Not only that,but if it is exposed ,the rubber will give out on you far faster than a metal.
Before installing spray it with some compatible corrosion protection .
I tried googling the compatibility of rubber with salt, as I am no major in chemistry.
But I assume there is a reason why they used that particular one over rubber.
Not only that,but if it is exposed ,the rubber will give out on you far faster than a metal.
#16
Just get it online OEM. Ain't gonna run no 70 bucks. At least I wouldnt think.
Before installing spray it with some compatible corrosion protection .
I tried googling the compatibility of rubber with salt, as I am no major in chemistry.
But I assume there is a reason why they used that particular one over rubber.
Not only that,but if it is exposed ,the rubber will give out on you far faster than a metal.
Before installing spray it with some compatible corrosion protection .
I tried googling the compatibility of rubber with salt, as I am no major in chemistry.
But I assume there is a reason why they used that particular one over rubber.
Not only that,but if it is exposed ,the rubber will give out on you far faster than a metal.
#17
Had another go at it last night and figured that I would have to use a metal pipe to splice the hose anyway
The outlet hose does not just go into the radiator as I thought. It snakes up along the passenger side of the radiator, then bends a few times and attaches back to the engine somewhere deep in the bowels of the upper oil pan AKA timing chain housing. What a moronic design! They used a very expensive molded hose for that instead of simply using a Y joint to route coolant back into the radiator.
And they oil cooler inlet pipe is simply inaccessible w/o hoisting the car. There is no way I can jack it up enough with what I have. It is so crammed in there between the pre-cat, passenger drive shaft and suspension, that DIY is out of question. The rear one is not that bad, it will have to be cut about 6" from the cooler and replaced with a length of hose. The steel pipe is fine all the way after those 5-6". Will have to find a shop to cut and replace it. The good part is that all coolant will not have to be drained, as the pipe connects with the top of the engine block or head - not sure which.
Last edited by Tarzan; 04-20-2017 at 06:51 AM.
#18
#20
The above product is not for VQ35DE I am afraid. And the effort to delete would be equal to plugging the pipes due to the crammed engine bay condition I described above, minus the cost of delete unit. Two 25 cent rubber plugs and two $1 hose clamps will do the exact same thing.
#21
#22
Just to update on the repair to the outlet pipe (front).
I bought a length of 1/2" heater hose from NAPA and a 1/2" hose coupler and some generic SS hose clamps from RONA (a Canadian Home Depot).
Then I pulled the top hose up all the way up and unplugged. No coolant came out as the end was above the level. Inserted the 1/2" hose coupler, clamped and plugged. Fed the hose back down.
Measured the length of the new hose to reach the oil cooler outlet. Plugged one end of the new hose.
Quickly unplugged the coupler, covered with the thumb, slipped the new hose over and clamped.
Unplugged the other end of the new hose and quickly slipped over the oil cooler outlet and clamped. All done and I lost just a bit of coolant. The new hose sits quite some distance below the AC belt as the old hose is clipped to the subframe and the cooler outlet directs the hose in the downward direction. It should be fine.
The oil cooler inlet pipe is nowhere near as rusted as the front, but it is very hard to reach, so I'll have the shop cut it and replace the removed section with the heater hose.
I bought a length of 1/2" heater hose from NAPA and a 1/2" hose coupler and some generic SS hose clamps from RONA (a Canadian Home Depot).
Then I pulled the top hose up all the way up and unplugged. No coolant came out as the end was above the level. Inserted the 1/2" hose coupler, clamped and plugged. Fed the hose back down.
Measured the length of the new hose to reach the oil cooler outlet. Plugged one end of the new hose.
Quickly unplugged the coupler, covered with the thumb, slipped the new hose over and clamped.
Unplugged the other end of the new hose and quickly slipped over the oil cooler outlet and clamped. All done and I lost just a bit of coolant. The new hose sits quite some distance below the AC belt as the old hose is clipped to the subframe and the cooler outlet directs the hose in the downward direction. It should be fine.
The oil cooler inlet pipe is nowhere near as rusted as the front, but it is very hard to reach, so I'll have the shop cut it and replace the removed section with the heater hose.