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Starting a 1997 SE build

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Old Oct 8, 2020 | 03:04 PM
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Starting a 1997 SE build

In all these years I have not done a build thread, so figured why not.

Well, I picked up a 97 SE 5 speed that has been sitting for 5 plus years. It already has some modifications done to it and a DE-K swap. Sadly, the first thing to go wrong with it happen to be the rear brake hard lines. Plan was to put a patch but that is not legal in my state so I need to replace the entire line from the firewall back. Just an FYI, these lines are now discontinued, so good luck to any one that runs into this issue. I was lucky enough to find a good donor car at the junkyard, so I got both brake lines and fuels line to replace all at once.

So far, just working on some basic maintenance and going through my old parts to see what I will be replacing on the car. Replaced the broken antenna and removed the broken key stuck in the door lock.

Current modification:
DE-K swap with 65k miles
Eibach's with Koni struts/shocks
Unknown catback exhaust
Unknown Front Strut Bar
Front Clear Corners and Bumper Lights
Red/Clear Tail Lights

Plans for now (parts I already have at home):
Finish detailing the inside and outside of the car
Install new brake and fuel lines
New spark plugs
New R8 Coil Packs
Z32 New fuel filter
Hi Flow Fuel Pump
Greddy EU or Nistune
Front and Rear BBK
- Stage 1: Fronts 4 Piston w/ 12.8" rotors. Rears OEM caliper w/ 12.3" rotors
- Stage 2: Fronts 6 Piston w/ 14" rotors. Rears Larger single piston w 14" rotors (This is a maybe if time allows)
Stillen Front Strut Bar
370Z Sport Wheels
Roll Fenders
Still Body Kit
ES Control Arm bushing
ES Front Sway Bar bushing and end links
ES Sub Frame bushing
ES Motor Mounts

...and more to come.

Disclaimer: Progress depends on priorities, so updates all depend on what is happening at home. Kids, work then car.

Ferhan


This is how I got it

This is how I got it

This is how I got it

Test fitting front lip

Cleaning it up

Cleaning it up

Cleaning it up

Cleaning it up

Cleaning it up

Cleaning it up

Cleaning it up

Replaced antenna

Cleaning it up

Still need to shampoo

Still need to shampoo

Last edited by furbiss112; Nov 12, 2020 at 04:22 PM.
Old Oct 8, 2020 | 06:09 PM
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Had some time to test fit the 370Z wheels. Still need to roll fenders.
F 19X9 - 245/4019
R 19x10 - 275/35/19.

Ferhan


19" 370Z wheels/tires

19" 370Z wheels/tires

Before


After

Nice and flush


Nice and flush


-


Almost there






Almost there


Old Nov 10, 2020 | 09:25 PM
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Update: Rear brake and fuel hard lines

Update: Rear brake and fuel hard lines

Well, had some time to finally work on the car. Removed the old rusted out brake and fuels lines and replaced with with newer OEM lines I was able to find at the junkyard. The EVAP line was damaged on the donor car, so I was not able to replace that at the same time. Still need to bleed the brakes and test everything out before working swapping to the BBKs.

Did have two Org members come by to lend a hand. Thanks!


Before, just before fuel tank

After, just before fuel tank


Running to the back

Running to the front

Also started on the Audi coils conversion, so should be able to get some pictures up that soon as well.

Ferhan
Old Nov 10, 2020 | 09:31 PM
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Finally took a few side view shots.




Ferhan
Old Nov 12, 2020 | 04:29 PM
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Update: IACV adapter and 00VI

Update: IACV adapter and 00VI

Prepped the IACV adapters and fitting for the 00VI. Still undecided if I will be putting it back on or not. Adapter made using JSutter idea.


Old and new adapter with 3/4" fitting



Ferhan
Old Nov 25, 2020 | 06:59 AM
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Update: Rear valve cover modified/both painted and UDP

Update: Rear valve cover modified/both painted and UDP

I was able to get the rear cover modified, but unfortunately did not have the proper cutting tools so ended up removing more material than needed. I was going to fill it back in but the weather is getting cold and I am running out of time to get the engine closed back up. May come back to fix the rear cover latter. I did fill in the large scratch on the front cover though. Also installed the under drive pulley. Will get the CV gaskets and seals replaced as well as the spark plugs before installing.


Still nice and clean on the inside

Front cover before painting

Filled in the scratch on the Front cover

Front cover primed

Front cover painted Metallic Gray

Front cover painted Metallic Gray

Modified rear cover (not smooth due to cutoff wheel)

Modified rear cover (not smooth due to cutoff wheel)

OEM crank pulley

New under driver pulley


I will try to getting the covers and manifold back on before Thanksgiving and post pictures.

Ferhan

Last edited by furbiss112; Nov 25, 2020 at 07:02 AM.
Old Nov 27, 2020 | 06:57 PM
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congrats on the whole process on this car and the installation on the new ud pully. The pully when you installed it did you also replace the crankshaft seal. I was wondering since you were in their you might as well changed that also while your at it. I would of changed the seal, if I was working on it.
Old Aug 15, 2021 | 09:15 PM
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Update: Valve Cover pictures and some other things I have been working on

Apologies for the delay here. Timing to get anything done has been tough but here are pictures of the valve covers. Additional, pictures of some other things I have been working on. Horns, lots of wiring and adapter for pftb to 00vi. I will provide more details later on.


























Old Aug 15, 2021 | 09:19 PM
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More pictures.

Ferhan














Last edited by furbiss112; Aug 15, 2021 at 09:33 PM.
Old Aug 19, 2021 | 07:52 AM
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Nice job with all the painting, that should look great! What made you want to do the R8 coil pack swap? I was under the impression they did next to nothing.
Old Aug 19, 2021 | 09:33 AM
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Love seeing projects like this. The ingenuity is great. Keep at it.
Old Aug 19, 2021 | 06:26 PM
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I guess that is still up for debate. I personally believe they are better for many reasons. Even if it helps with just start up and reliability over the cost OEM, they are worth it.

Ferhan
Old Aug 19, 2021 | 07:11 PM
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Update: Wiring and intake prep

Test fit everything on the 00VI. More pictures of redoing wiring and prepped some parts with 303 treatment.

Ferhan














Old Aug 19, 2021 | 09:11 PM
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Looks good. Love the loom especially.
Old Oct 6, 2021 | 04:42 PM
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Adding more pictures

Most of the wiring is done. Just need to wrap it up. LIM with NWP spacers is now on and fuel rail with 550cc injectors as well. Pre-wired plug for Z32 MAF. Finished up with the engine cover, removed fittings off the 00VI and tapped on a larger one. Cleaned up top of fuel tankard plugs, replaced fuel lines and applied dielectric grease.

Ferhan


















Last edited by furbiss112; Oct 6, 2021 at 04:47 PM.
Old Oct 6, 2021 | 07:21 PM
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I'm glad to see the extra effort and little details going it to this.

Is the IACV adapter made from a MAFS?

How long does the 303 last? Does it dry or stay wet?
Old Oct 7, 2021 | 07:26 AM
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Thanks.

Yes, I used a bad MAF to make the adapter. It basically allows me to use the PFTB and mount the IACV in one go. Also increases the air volume of the intake manifold. Though I may not be able to use it as is. I ended up changing plans and made this off the car without rechecking my measurement. This is a bit too long and interferes with the ABS module. Either I have to modified it or start over but no big deal. I picked up another MAF tube to play around with incase I decide to sell this one to someone with no ABS.

The 303 last for a while, at least several months if not longer. It's is used by NASA so has to be good. LOL. I use it on everything I can. It will be absorbed and dry. The surface will be a bit oily/slippery when it is. A lot of people use it on their tires to make them last 2 to 3 times longer than they should.

Here is a picture of the intake pipe as of today. Still a little wet and shiny. The previous picture was taken 08/18.

Ferhan




Last edited by furbiss112; Oct 7, 2021 at 08:58 AM. Reason: Pictures
Old Oct 7, 2021 | 08:02 AM
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Wow, so how did you make the parts for the IACV pipe and assemble them all? That's pretty ingenious. And yeah, that loom work is incredible! That's going to be one sexy engine bay when you're all done.
Old Oct 7, 2021 | 08:55 AM
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I ended up using PCV to make the flanges. Countersank the MAF housing into it and used epoxy to hold it altogether. You could also use JB Weld.

Ferhan
Old Oct 7, 2021 | 09:08 PM
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Maybe I'm late to the party but is this just a stock DE-K going in? Or 00vi swap?

And have we cracked open either of these motors and done some work or just dropping it in.

Just wondering.
Old Oct 7, 2021 | 09:17 PM
  #21  
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Full DE-K swap with 65K miles. Just playing around with it for now. The LIM was slighted port and polished along with the intake side of the heads. I also ported out the 00VI a bit so it is not as restrictive. I have a bunch of parts laying around from a previous Maxima build but not sure what I will do with them just yet. The built motor is my other project car.

Ferhan
Old Mar 4, 2022 | 08:49 PM
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Engine bay is pretty much back together now. A few minor things to wrap up but she is now ready to be started.

Ferhan






Old Mar 5, 2022 | 05:24 AM
  #23  
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Hey man would you be interested in a special JDM engine cover? I was going to use it but ditching my DEK for a fully built 1st gen 3.5
Old Mar 5, 2022 | 07:07 AM
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Thanks for the offer but I have a cover I have ready to go.

Ferhan
Old Mar 5, 2022 | 11:59 AM
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Hey Ferhan, are you doing all this in VA or IL?
Old Mar 5, 2022 | 01:27 PM
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Originally Posted by ChrisMan287
Hey man would you be interested in a special JDM engine cover? I was going to use it but ditching my DEK for a fully built 1st gen 3.5
hows the JDM cover different?
Old Mar 5, 2022 | 03:00 PM
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Originally Posted by schmellyfart
hows the JDM cover different?


Old Mar 5, 2022 | 04:53 PM
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Originally Posted by 95maxrider
Hey Ferhan, are you doing all this in VA or IL?
In VA. I will be much closer to you in a few weeks. Moving to Fairfax almost at the boarder of Chantilly. Definitely meet up once I am settled in.

Ferhan
Old Mar 5, 2022 | 04:54 PM
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Originally Posted by ChrisMan287
Seen it and it be different but already put the work in on my cover.

Ferhan
Old Feb 9, 2023 | 10:55 AM
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Adding pictures and update

All buttoned up and running again.

Finished cleaning up the fuel tanks and installed new fuel pump.
under hood light setup to work on open/close or by a switch.
Almost done with wiring the rpm switch for the 00vi.

Ferhan










Old Feb 9, 2023 | 11:22 AM
  #31  
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Pictures and updates

More pictures.

Painted the shifter trim.
Replaced all interior lights with LEDs.

Ferhan















Last edited by furbiss112; Feb 9, 2023 at 11:41 AM.
Old Feb 9, 2023 | 11:43 AM
  #32  
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I was trying to add videos but they are too long. Will have to take some pictures of the under hood light setup and post later.

Ferhan
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