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Muffler + Bumper= not too happy

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Old Jan 12, 2007 | 10:53 PM
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Muffler + Bumper= not too happy

So I had to have my greddy replaced with a 5th gen muffler. Love the muffler itself, brand new and the tips look great. Problem is that it has to sit really low because the bumper cutout. Shop guy said it will look really bad to cut the bumper so I'm tryin to think of things to do. I might put the greddy on after inspection but I know I'll get more grief from the po po. What can I do to the bumper? Can it be rolled or what's the best way to go about trimming it to fit the muffler up higher? I'll post some pics tomorrow.
Old Jan 13, 2007 | 05:01 AM
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heat gun carefully. put the muffler in place and let it cool to the new shape. heat from the rear.
Old Jan 13, 2007 | 10:28 AM
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So you think that heating it will allow me to bend it? Any experience with that?
Old Jan 13, 2007 | 10:33 AM
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A friend has a bodyshop. they do it all of the time. just have to be patient. I personally have not done it. Not sure how much you have to move it but if it isnt too much it should work. heat from the rear as not to cook the paint. keep the heat moving to prevent bubbling or overheating.
Old Jan 13, 2007 | 10:42 AM
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when you say heat from the back, you're talking behind the bumper right? I'll post pics later I hope. I need to move the two edges of the oval hole. The dual tip needs to go up. I dont need to move it that much but I hate how it looks now and I'll be happy if it goes up at least part way into the stock hole.
Old Jan 13, 2007 | 10:53 AM
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yeah i mean behind the bumper. again make sure to keep that heat gun moving. do not hold it steady in one spot. doesnt take that much to make it flexible and i have seen them take out bends and kinks that way.
Old Jan 13, 2007 | 11:02 AM
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Sounds good. I appreciate the help. I'll have to test it out. Any idea what setting of heat your friend uses? I don't want to go too hot.
Old Jan 13, 2007 | 11:05 AM
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now that i am not sure. If you arent doing this until next week i can ask when the shop is open on Tues. I dont think there is a setting though. I know fo rmy heat gun there is high and low. I think you pretty much put it on high and increase the space between the gun and the bumper. usually takes about 10 min of heating to become workable. yours may be longer since i would assume you need to move it more. too bad you dont have a junk bumper laying around to practice on.
Old Jan 13, 2007 | 11:20 AM
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Lets see some pics.
Old Jan 13, 2007 | 01:04 PM
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No pics as of now. Just visual thoughts now. The two edges need to be rolled somehow. Might have to cut a slit in them to make it work too...
Old Jan 13, 2007 | 01:20 PM
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Originally Posted by Cdg2125
No pics as of now. Just visual thoughts now. The two edges need to be rolled somehow. Might have to cut a slit in them to make it work too...

This is why i never did this. I am about to replace my muffler due to wear and i am probably just going with a stock 4th gen muffler.

Damn man it seems like you've had alot of problems lately. Good luck and I hope everything works out for ya.
Old Jan 13, 2007 | 01:36 PM
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Yeah def. having a lot of issues now a days haha. But the car runs, which is important. This stuff is just small issues. This is just cause the 5th muffler on my car looks like **** right now lol. I figure if I can get that bumper bent just enough the shop can raise the muffler just enough to look right. No more big gap. You'll understand when I get the pics up haha.
Old Jan 13, 2007 | 01:38 PM
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Dremel bumper.. Have hangers re-welded to 4th Gen (like) specs. Done..
Old Jan 13, 2007 | 02:09 PM
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The guy at the shop said that cutting the bumper was a bad idea. He said he's seen a lot of cut bumpers and they look like ****. If I dremel those corners of the oval, is it hollow? Do I need to cut a lot more off? Is that really better than bending the bumper? I would like as many thoughts as possible on this one.
Old Jan 13, 2007 | 02:44 PM
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*fingers crossed*
Good luck to whatever you ended up planning on doing
Old Jan 13, 2007 | 09:05 PM
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not sure the point of that post...but yeah any other thoughts?
Old Jan 13, 2007 | 10:15 PM
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Originally Posted by Cdg2125
not sure the point of that post...but yeah any other thoughts?
Haha..



Dude, dremel right.. ThEn UsE sAnDpApEr, zOMG lIkE sAnDpApEr Is ThAt A nEw CoNtRaPtIoN fOr ClEaRiNg Up JaGgEd LiKe EdGeS?!!

You get the point, now get it done.
Old Jan 13, 2007 | 10:33 PM
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I care more about making it look clean. Yeah I know how to dremel and sand but I'm concerned about the paint after dremeling and if I'm going to have hollow spots afterward. Nobody has answered that. That unknown?
Old Jan 14, 2007 | 08:42 AM
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Someone on here, possibly a few used the method forementioned.. Maybe one of them will grace this thread with some pics.
Old Jan 14, 2007 | 08:45 AM
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That would be great.....My friends father owns one of the best autobody shops in CT so I'm going to see what he could do for me. He'll know how to do it right. It's raining for the past three days here so still no pics, Sorry.
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