Changing my valve covers
Changing my valve covers
O.k so this will be a first for me... with the help of phantom V, i will be attempting to change my front and rear valve covers due to a very bad oil leak... i went ahead and ordered the spacer kit in that ill be removing the intake manifold... ill be starting the install tomorro... anything i should be aware of??? or how long this should take? ill try to post pics along the way...
everything is simple, very straightforward. you'll need some kind of gasket sealer for the the arches on the ends of the valve covers. Follow the included directions with the spacers, it's easy and overall a fun install. Also, go get some spark plugs while you're at it.
good idea... ill swing by advance auto later on
When I took mine off when i was doing my plugs just go clean off any loose oil I didn't even read up on the how to. It's all pretty straight forward. Just don't get nervous and be patient. Right tools are certainly needed. +1 on the sealer. Other than that you should be good to go..
Thats where phantom V comes in... i believe he took off his IM before... im kinda looking forward to it... hopefully i have enough $$$ to get some plugs, i know its cheap but this was kinda sudden on me hence the reason im doing it myself, i have no money to pay a mechanic... my bank account is empty
don't worry too much about the install, its very straight forward, if you need help, look in the fsm for guidance or a haynes/chilton manual if you have one.
fsm for 02 max link: HERE
fsm for 02 max link: HERE
i think we are sharing the same thought... but after just checking it out... doesnt seem hard at all, im kinda anxious actually... i think im just gonna do it and dont even wait for the spacer kit... its now up for sale
yes, and super blue silicone sealant. also, you might as well do plugs while you're at it, and if you haven't done spacers and you can afford them, i highly recommend it
o.k so me datdude20 and phantomV got started on the valve covers today


The valve covers weren't hard to change like everyone said... however i didnt have new spark plugs nor did i do the spacers... 04 valve cover fit perfect.... I do have a problem however, car sounds like its missing... everything is back on and we checked everything and they are on, we have no clue why... so me and datdude20 is going to change the spark plugs tomorro unless there is something else that can cause it to sound like its missing... all the plugs were working before and the coil packs were good, injectors were also good


The valve covers weren't hard to change like everyone said... however i didnt have new spark plugs nor did i do the spacers... 04 valve cover fit perfect.... I do have a problem however, car sounds like its missing... everything is back on and we checked everything and they are on, we have no clue why... so me and datdude20 is going to change the spark plugs tomorro unless there is something else that can cause it to sound like its missing... all the plugs were working before and the coil packs were good, injectors were also good
Go back and double check that you have all the coil pack connector plugs pushed all the way on and fully seated. Just pull on it and see if it comes off. Also look closely at the connector to see if one of the wires is coming out of it.
So i just checked all the hoses and everything seems to be in the right place and on correctly... still sound like a misfire and must i also add there's some kinda knocking sound and the IM is shaking, seems to be coming from the rear
What do you mean it "sounds" like a misfire? As far as the knocking sound, did you torque the valve cover down to specs? I guess even if it was torqued down it wouldn't be moving. IM shaking because engine is running rough....
No i just torqued the covers down the misfire would sound as if i had a bad coil, spark plug, or injector... you can here it from the sound of the exhaust (as if it was puttering) the knocking sound, i have no idea what is causing that
I think they sell those fog machines at autozone...a ghetto way to check is to spray brake cleaner near any lines/seams and see if the engine revs up afterward.
Have someone get in your car and press the gas pedal kind of abruptly. Unless you have an aftermarket intake, you shouldn't hear a loud sucking noise unless there is a leak.
If you really think it's a misfire and not a vacuum leak, check to see if you didn't leave any electrical connectors unplugged. It shouldn't be fuel because you didn't touch the fuel rail so I'm guessing a coil went bad or you left one of the connectors loose. Test the resistance of the coil (search for a thread about it) to see if any are bad. Could have been a coincidence.
Have someone get in your car and press the gas pedal kind of abruptly. Unless you have an aftermarket intake, you shouldn't hear a loud sucking noise unless there is a leak.
If you really think it's a misfire and not a vacuum leak, check to see if you didn't leave any electrical connectors unplugged. It shouldn't be fuel because you didn't touch the fuel rail so I'm guessing a coil went bad or you left one of the connectors loose. Test the resistance of the coil (search for a thread about it) to see if any are bad. Could have been a coincidence.
Well we changed the spark plugs, moved the back coil packs to the front to check em... all coilpacks are good... it spilled a good puddle of oil when i tried to make it to advance auto and smoked... all i can now think of is that the timing is somehow off (we were careful not to touch the cams) now with the car at idle i can smell gas
Hey, I got off the other thread since this is yours. I found the info I was looking for regarding the difference between the 5.5 and the 6th v/c's...yeah it has a different/improvement in spark plug tube seal design...here's one of them I found and I read yours from last month as well! thanks dude we got a lot in common....
Did anybody read my post? There is no physical difference in the 02-03 VCs vs. the 6th gen VCs besides the spark plug gaskets. Everything is the same. The heads are the same, the gasket is the same, (which, BTW is not built into the VC, only the small round gaskets that go around the spark plug chamber are), and it still functions exactly like your stock VC. How it's this hard to comprehend I'll never know.
Did anybody read my post? There is no physical difference in the 02-03 VCs vs. the 6th gen VCs besides the spark plug gaskets. Everything is the same. The heads are the same, the gasket is the same, (which, BTW is not built into the VC, only the small round gaskets that go around the spark plug chamber are), and it still functions exactly like your stock VC. How it's this hard to comprehend I'll never know.
Hey, I got off the other thread since this is yours. I found the info I was looking for regarding the difference between the 5.5 and the 6th v/c's...yeah it has a different/improvement in spark plug tube seal design...here's one of them I found and I read yours from last month as well! thanks dude we got a lot in common....
Did anybody read my post? There is no physical difference in the 02-03 VCs vs. the 6th gen VCs besides the spark plug gaskets. Everything is the same. The heads are the same, the gasket is the same, (which, BTW is not built into the VC, only the small round gaskets that go around the spark plug chamber are), and it still functions exactly like your stock VC. How it's this hard to comprehend I'll never know.
Did anybody read my post? There is no physical difference in the 02-03 VCs vs. the 6th gen VCs besides the spark plug gaskets. Everything is the same. The heads are the same, the gasket is the same, (which, BTW is not built into the VC, only the small round gaskets that go around the spark plug chamber are), and it still functions exactly like your stock VC. How it's this hard to comprehend I'll never know.
No they're saying that the design difference between the 5.5 and the 6th is in the integral spark plug tube seals, which are built into the v/c itself. The fit is improved and less likely to leak!
so i went back in there today with absolutely worst luck... two bolts in the rear valve cover is stripped and one broken last time i do anything to this car... i just wish i had the $$$ to pay a mechanic...


But with weather like this i couldnt do too much



But with weather like this i couldnt do too much

And don't be afraid to make mistakes once you've read all the instructions and think you can do it. It's good you tried it, because you'll never learn things if you don't try, and when you get this resolved, you will have learned a lot. I screwed up on my car before too, but the more you do things successfully, the more your confidence will grow. If there are any local guys in your area on this club who works on cars, chill with them and watch them work. And also, look up the 5.5 gen spark plug how-to page....it's the best write-up on how to take everything apart and put it back. Good luck and try not to sweat it. Just get it fixed someway somehow.
Last edited by Will; Aug 20, 2009 at 05:17 PM.




