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Mystery Rattle - not the precats

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Old 08-09-2011, 08:46 AM
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Originally Posted by TunerMaxima3000
FYI, that's how an Air Conditioning system works. Regardless of the setting on the climate control. If the A/C is on, then the compressor clutch will cycle as it's needed, its NOT supposed to run constantly, if it does, something is wrong with the system.
Excuse me, but you just blew my mind, and made me feel ridiculous for not noticing his manual AC controls on the video!

So... if the compressor was running constantly, that would freeze the system, so it cycles to prevent that from happening, but cycles at such a rate that the passengers can't feel the AC compressor being off vs on..?

@Merovi: If the pulley was loose, would you be able to see it move? If the rattling whistle is caused by the pulley oscillating back and forth in the Y-axis and colliding with whatever its bolted onto, could you see that movement? Or is the noise purely coming from the bearings?

@Rochester: This reminds me now of the '03 I almost bought a month ago before it turned out to be a huge pile of repairs. One of its pulleys was definitely bad and made a rather distinct sound that was similar to a belt squeal, but more metallic-sounding. I listened to your video again with my good Sennheiser headphones (<3) and it is sort of like the noise yours makes, only that Michigan '03 was making the noise at 10x the level of yours, probably.
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Old 08-09-2011, 10:03 AM
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Originally Posted by Eirik
Excuse me, but you just blew my mind, and made me feel ridiculous for not noticing his manual AC controls on the video!

So... if the compressor was running constantly, that would freeze the system, so it cycles to prevent that from happening, but cycles at such a rate that the passengers can't feel the AC compressor being off vs on..?

@Merovi: If the pulley was loose, would you be able to see it move? If the rattling whistle is caused by the pulley oscillating back and forth in the Y-axis and colliding with whatever its bolted onto, could you see that movement? Or is the noise purely coming from the bearings?

@Rochester: This reminds me now of the '03 I almost bought a month ago before it turned out to be a huge pile of repairs. One of its pulleys was definitely bad and made a rather distinct sound that was similar to a belt squeal, but more metallic-sounding. I listened to your video again with my good Sennheiser headphones (<3) and it is sort of like the noise yours makes, only that Michigan '03 was making the noise at 10x the level of yours, probably.
There is no gaurantee you would see anything. It coul be such a minute distance it's traveling to make that noise that watching it could make no differece, even if you knew what you were looking at. Imagine metal on metal moving millimeters to cause a small colision that creates a resonating tone. If you also be the pulley shifting on the bearing when load is being put on it which is why it only happens at the beginning of acceleration. It could also be none of this.
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Old 08-09-2011, 10:37 AM
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Originally Posted by Rochester
Excellent. I feel like we're getting really close now.

Um... which spray lube would you recommend?

Any penetrating lube will work, get one with a nozzle on it. WD40 or something equivalent.
Just be careful not to get any of it on the belt! Oil on belts is a bad thing.

Originally Posted by Rochester
The neat thing is, this small, unassuming decal in the rear window will never look out of place...

...as long as the owner is from Rochester.

I love that decal, very unassuming and full of class. Blends in so perfectly.
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Old 08-09-2011, 01:09 PM
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Originally Posted by Rochester
...Um... which spray lube would you recommend...
Originally Posted by TunerMaxima3000
Just be careful not to get any of it on the belt! Oil on belts is a bad thing....
This. Too often people use WD-40 as a lubricant for everything. It can be corrosive to some materials and also attracts dirt/dust. Everything is relative.

The preferred lubricant safe for the composition of quality serpentine belts is silicone spray. I use this:
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Old 08-09-2011, 02:33 PM
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Originally Posted by nelledge
This. Too often people use WD-40 as a lubricant for everything. It can be corrosive to some materials and also attracts dirt/dust. Everything is relative.

The preferred lubricant safe for the composition of quality serpentine belts is silicone spray. I use this:
Thanks, cowboy! That's exactly why I asked... it didn't seem right to just reach for WD-40. I'll pick up a can, spray the tensioner pulley and see if it affects the noise. Per your comment, are you saying it's OK if I accidentally get this on the belt?

It's going to have to wait until next week, though. I've got a wedding anniversary to celebrate. 13 years now.

You could say I married the hell out of her! LOL!
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Old 08-09-2011, 06:34 PM
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Originally Posted by Eirik
Excuse me, but you just blew my mind, and made me feel ridiculous for not noticing his manual AC controls on the video!

So... if the compressor was running constantly, that would freeze the system, so it cycles to prevent that from happening, but cycles at such a rate that the passengers can't feel the AC compressor being off vs on..?
Yes you've pretty much got the just of how it works in basic terms, so I won't delve in any more, it's off topic anyhow.

Originally Posted by Rochester
Thanks, cowboy! That's exactly why I asked... it didn't seem right to just reach for WD-40. I'll pick up a can, spray the tensioner pulley and see if it affects the noise. Per your comment, are you saying it's OK if I accidentally get this on the belt?

It's going to have to wait until next week, though. I've got a wedding anniversary to celebrate. 13 years now.

You could say I married the hell out of her! LOL!
Excellent news John, congrats!

And great advice Nelledge, I must agree, WD40 is not my preferred lubricant, I should know better than to post it, just know that it's a general referance for most people.

CRC is a great product and I highly recommend it as well.
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Old 08-09-2011, 07:07 PM
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Originally Posted by Rochester
Thanks, cowboy! That's exactly why I asked... it didn't seem right to just reach for WD-40. I'll pick up a can, spray the tensioner pulley and see if it affects the noise. Per your comment, are you saying it's OK if I accidentally get this on the belt?

It's going to have to wait until next week, though. I've got a wedding anniversary to celebrate. 13 years now.

You could say I married the hell out of her! LOL!
You're welcome, indeed. Yes, it's perfectly fine to get over-spray on the belt with the silicone spray.

Congratulations on lucky 13!!! It's comforting to know there are others out there that celebrate their anniversaries with such enthusiasm.
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Old 08-09-2011, 07:11 PM
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Originally Posted by TunerMaxima3000
...And great advice Nelledge, I must agree, WD40 is not my preferred lubricant, I should know better than to post it, just know that it's a general referance for most people...
WD40 is the Band-Aid of lubricant. It's common to use it as a generic name. I just wanted to make sure that those who weren't aware of the difference know there is a difference.
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Old 08-09-2011, 07:15 PM
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Hey John, you can replace the pulley on the A/C for about 60 bucks plus labor.
11925-31U05 includes the pulley and all the little bits you need

And WD-40 is not a lubricant. It is a Water Displacer.
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Old 08-11-2011, 04:27 AM
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Rochester how you making out on your rattle?man i have tried just about everything.i replaced the the tensioner,front and rear bearings in the alt,bypassed the a/c,new front precat and i just can not find this beast of a noise.
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Old 08-11-2011, 04:53 AM
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Originally Posted by cjandura
Rochester how you making out on your rattle?man i have tried just about everything.i replaced the the tensioner,front and rear bearings in the alt,bypassed the a/c,new front precat and i just can not find this beast of a noise.
Hi, cjandura. My progress (such as it is) is simply to make the logical association for my "rattle" to the main belt, having only recently observed the noise is magnified when the A/C is engaged. Also, based on video responses, and merovi's hands-on observation, I'm inclined to blame the pulley on the A/C, or the tensioner, or the alternator when under load. However, I'm not going to address this for another week or two. And by that I mean: go back to my mechanic with this info.

I was going to try spraying the idler pulley (tensioner) with silicon, but really I can't see an effective location to apply it, so I passed on that test.

knight_yyz points out that the A/C pulley can be a stand-alone part and installation (meaning you don't have to purchase an entire compressor.) Related to that, I see from your post that you did the same for the alternator, yes? How much was that part, please? ("front and rear bearings", huh?) And how much was the tensioner, if you don't mind my asking?

Sorry I don't have any more info for you yet. Good luck, buddy.

Last edited by Rochester; 08-11-2011 at 04:56 AM.
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Old 08-11-2011, 09:02 AM
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Tensioner was $77 at the dealer but pepboys had a stand alone pulley only for $28.as far as spraying the tensioner it may cause more harm then good the tensioner uses a sealed 6302-4 bearing so by spraying it you are not getting any lubricant inside of the bearing itself.now for replacing the alt bearings it should cost you about $20-$25 for the new bearings the only problem i see is you will have to take the alt apart before you know which bearings are in it Hitach used 3 different sets of bearings in their housings so the 10-2013-4 and 10-1050-4 in my current alt are not the same as the ones that are in a salvage yard OE alt i picked up 2 months ago.the lester # for the alt is 13477 that is the number that rebuilders refer to when obtaining parts for this unit.http://www.aspwholesale.com/index.php is a link for some parts for the alt as well as the starter you may be able to find a local rebuilder that has the bearings as all of the bearings are common part numbers. here is one somewhere in your area (see below). if you go this route i would also pick up a better quality bearing for the tensioner pulley maby a high rpm metal shielded HD bearing.also if ever need i can give you a complete walk thru for the repair of the alt.i did that kind of work for 15 years and it would only take about 30 minutes to do.
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Old 08-11-2011, 02:51 PM
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Originally Posted by cjandura
Tensioner was $77 at the dealer but pepboys had a stand alone pulley only for $28.as far as spraying the tensioner it may cause more harm then good the tensioner uses a sealed 6302-4 bearing so by spraying it you are not getting any lubricant inside of the bearing itself.now for replacing the alt bearings it should cost you about $20-$25 for the new bearings the only problem i see is you will have to take the alt apart before you know which bearings are in it Hitach used 3 different sets of bearings in their housings so the 10-2013-4 and 10-1050-4 in my current alt are not the same as the ones that are in a salvage yard OE alt i picked up 2 months ago.the lester # for the alt is 13477 that is the number that rebuilders refer to when obtaining parts for this unit.http://www.aspwholesale.com/index.php is a link for some parts for the alt as well as the starter you may be able to find a local rebuilder that has the bearings as all of the bearings are common part numbers. here is one somewhere in your area (see below). if you go this route i would also pick up a better quality bearing for the tensioner pulley maby a high rpm metal shielded HD bearing.also if ever need i can give you a complete walk thru for the repair of the alt.i did that kind of work for 15 years and it would only take about 30 minutes to do.
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434 Elmgrove Rd, Rochester, NY 14606
(585) 426-5398
Great info! Golden Alternator, eh? I know those guys. If it's the same crew, it actually someone I went to high school with. (30 years ago).

That was spooky.
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Old 08-15-2011, 08:58 AM
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I stopped by Golder Alternator this morning. And yes, the owner is the same guy I used to go to 25 years ago when he first set up shop. I'm still a little amazed to get that recommendation over the Org and have it hit so close to home.

Anyway, it was a bust. It took him a while before he could identify there was a non-standard noise at all, even though I'm standing right there going, "There it is. There it is. There it is." (Which must have been pretty annoying, LOL!) After a few minutes he said, "It might be a pulley or pulley bearing, but IDK. I wouldn't worry about it."

(sigh)

So I'm back to my original plan, which is to take this up again with my regular mechanic in early September.

But this was certainly worth a shot. Thanks, cjandura.
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Old 08-15-2011, 10:00 AM
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Bearings are funny things sometimes just the slightest variation from its tolerence and it will start to hum.i know this isnt the best way to test it out but you can try just giving the belt a little more tension to snug things up for a moment somtimes that puts just enuff pressure on the bearings and pulleys to stop them from making noise.i would not leave it like this for a length of time its only a test and if left over tight could cause additional damage.
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Old 08-15-2011, 10:58 AM
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Originally Posted by Rochester
I stopped by Golder Alternator this morning. And yes, the owner is the same guy I used to go to 25 years ago when he first set up shop. I'm still a little amazed to get that recommendation over the Org and have it hit so close to home.

Anyway, it was a bust. It took him a while before he could identify there was a non-standard noise at all, even though I'm standing right there going, "There it is. There it is. There it is." (Which must have been pretty annoying, LOL!) After a few minutes he said, "It might be a pulley or pulley bearing, but IDK. I wouldn't worry about it."

(sigh)

So I'm back to my original plan, which is to take this up again with my regular mechanic in early September.

But this was certainly worth a shot. Thanks, cjandura.
I often wish the sound of a mechanic saying "I wouldn't worry about it" was a meaningful as it is suppose to be. Back when I had tranny problems I brought it to where I was told was the best tranny shop to go to. They diagnosed and drive it around for the day and found nothing, told me the same. Few weeks later I replaced every part the transmission connected to. Needless to say they didn't touch my car.
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Old 09-26-2011, 10:33 AM
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Seeing my mechanic in a few days with a new Idler Pulley in hand if that's the route we decide to go, otherwise I'll return it to the dealer.

More later...

(edit) ...to anyone who gives a crap, which pretty much means merovi.

Last edited by Rochester; 09-26-2011 at 11:34 AM.
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Old 09-29-2011, 10:02 AM
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New Tension Pulley is in, and the noise is (mostly) gone!

I say "mostly", because if you turn the A/C on, and are in just the right acoustic location, you can still lightly hear a muted version of the sound. That tells me the noise I was hearing was an aggregate between the tensioner and the A/C. Or maybe it's all in the A/C, and the old tension pulley was aggravating it.

Honestly, I don't know nor care, because I'd quantify this as a 90% solution... which is huge.

PSYCHED!!! I need to do a little happy dance.

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Old 09-29-2011, 10:08 AM
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Congratulations Rochester!
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Old 09-29-2011, 05:26 PM
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Driving my kid back and forth to dance class in the quiet evenings hours, and hearing nothing except my exhaust note and the engine. Now that the mystery rattle is gone... I had no idea now pervasive it was, and how much it affected me.

I am so happy. Can't believe I let this creep up on me so that I was just living with it.

Now I can ride out the next 7 months in peace. (And merovi can breath a small sigh of relief.)

Last edited by Rochester; 09-29-2011 at 05:51 PM.
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Old 09-29-2011, 05:51 PM
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Wait so you're saying it was the tensioner pulley? Right on buddy so happy you finally got it sorted!!! I can certainly see how it would have driven you nuts. I have a little whistle that my car makes sometimes, but I like it (I know I'm a ricer *** )

Now if only you could get some LED lights, damn customs agents stealing your stuff.....
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Old 09-29-2011, 06:26 PM
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Good going glad to hear you have it almost all gone and to a level you can tolerate.did you do the whole tensioner assembly or just the pulley?i just wish the annoying rattle was all i had at this moment.
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Old 09-29-2011, 06:47 PM
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Originally Posted by TunerMaxima3000
Wait so you're saying it was the tensioner pulley? Right on buddy so happy you finally got it sorted!!! I can certainly see how it would have driven you nuts.
Well you know, I might not have gutted the precats if you weren't so positive the noise was originating from there. And even though that wasn't it, I'm exceedingly happy to have done that little exhaust mod.

I'm sure that when we were looking at it, if we'd known then (in July) that the noise was louder when the A/C got turned on, we would have diagnosed it much better.


Originally Posted by cjandura
did you do the whole tensioner assembly or just the pulley?
Replaced the pulley and the adjusting rod, but left the original bracket on the car because that was easier than otherwise.

The OEM part was $50 at my local nissan dealership, and my mechanic only dinged me for $60 on the install.

Last edited by Rochester; 09-29-2011 at 06:58 PM.
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Old 09-29-2011, 07:11 PM
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Originally Posted by Rochester
Well you know, I might not have gutted the precats if you weren't so positive the noise was originating from there. And even though that wasn't it, I'm exceedingly happy to have done that little exhaust mod.

I'm sure that when we were looking at it, if we'd known then (in July) that the noise was louder when the A/C got turned on, we would have diagnosed it much better.



Hmmm I sense a compensation claim coming

Yah well that was my fly by the seat diagnosis, we didn't take much time to really delve into it, but it made sense..... I'm just happy you solved it!
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Old 09-29-2011, 08:14 PM
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Originally Posted by Rochester
Driving my kid back and forth to dance class in the quiet evenings hours, and hearing nothing except my exhaust note and the engine. Now that the mystery rattle is gone... I had no idea now pervasive it was, and how much it affected me.

I am so happy. Can't believe I let this creep up on me so that I was just living with it.

Now I can ride out the next 7 months in peace. (And merovi can breath a small sigh of relief.)
Glad to hear the problem is solved to your satisfaction.
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Old 09-30-2011, 09:28 AM
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Originally Posted by Rochester
Well you know, I might not have gutted the precats if you weren't so positive the noise was originating from there.
Hmmmm! Yeah. Pre-Cat death rattle. Yup. Anyway, it's a relief that all you needed was an idler pulley. Congrats! (Edit: $110 for a new pulley and install!? The mechanics charged me a reeedonkulous $300 to change the belts and replace the idler pulley in my old Taurus. Your mechanic is a hero.)

Turns out my mystery rattle is from these awesome-possum brackets that hold the pre-cats against the body.

It was extremely hard to track this TSB down, for some reason. The 6th-gen community just isn't as easy to get information from. *sniff* Rochester, sell your '03 and get a nice '06 with the 6MT...

Last edited by Eirik; 09-30-2011 at 09:31 AM.
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Old 09-30-2011, 10:01 AM
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Originally Posted by Eirik
$110 for a new pulley and install!? The mechanics charged me a reeedonkulous $300 to change the belts and replace the idler pulley in my old Taurus. Your mechanic is a hero.
The dealership cut me a $20 break on the part, because I've been going there for 10 years, and the parts guy is cool.

And my mechanic... I have to agree. He's awesome. Usually he charges me less than his hourly rate, and less than the time he actually takes. And he always give me options. I found this shop on recommendation 4 years ago, and couldn't be happier.
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Old 09-30-2011, 03:48 PM
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Originally Posted by Eirik
Hmmmm! Yeah. Pre-Cat death rattle. Turns out my mystery rattle is from these awesome-possum brackets that hold the pre-cats against the body.
I had a not so nice rattle coming from my exhaust as well. I panicked when I read about the pre-cat rattle ruining the engine since it was definitely RPM/exhaust related. Turns out it was one of the rusted out heat shields. Practically ripped that sucker off with my bare hands when I found the culprit.
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Old 07-13-2014, 06:27 PM
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I'm bumping this thread because I finally got around to doing a search on this.

I get this split-second rattle sound too after you feather the throttle a bit and then it drops back down to idle. I also get a quick rattle when shutting off the engine too.

I suspect it's the y-pipe honeycomb area losing flexibility. It doesn't affect the car's acceleration at all so I'm not worried, but for those with this unique issue, did you ever find a fix after replacing your y-pipe?

Hopefully it's not my pre-cats that are bad, but I will check my pre-cat brackets too. The car thankfully has been fed unleaded premium her entire life since Sept 2002, which probably has contributed to the durability of them as I have almost 170K miles.
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Old 07-13-2014, 06:45 PM
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Originally Posted by Eirik
Turns out my mystery rattle is from these awesome-possum brackets that hold the pre-cats against the body.

It was extremely hard to track this TSB down, for some reason. The 6th-gen community just isn't as easy to get information from. *sniff* Rochester, sell your '03 and get a nice '06 with the 6MT...
For our 5.5gen, do we use the same part#s as the ones in the TSB, or do you have the 5.5gen part#s to ask for?

I looked on Tri-Cities Nissan's parts look-up links, but I don't see these brackets listed for 5.5gens.
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Old 07-14-2014, 12:08 PM
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Oh, found your post!

Reading my old posts has jogged my memory. I just took my car to an exhaust shop and they fixed the rattle. I remember they welded some of the heat shields together and the brackets themselves, but I can't for the life of me remember whether or not I bought new ones. It should be easy to see if your brackets are broken--mine were rusty and completely broken, not showing hairlines cracks like the TSB pictures.

You're right, I don't see any front exhaust brackets listed on Courtesy Nissan's parts diagrams, and I don't have anything in my order history from them. If I bought new brackets, I might have gotten them from one of my local dealerships.

Edit: I checked my bank statements from September - November 2011 and don't show any purchases at any auto parts places, soooooo I'm thinking the shop just welded the snapped pieces back together.

Since the 5.5 exhaust is different from the 6th gen in all aspects, I'd just bring your car to an exhaust shop and see what they say (even though I remember the brackets on the 5.5 gen looking basically the same as the ones in the picture). The shop I picked was just a part of the Meineke chain and they charged me a whopping $0 to weld up the brackets and shields. They were banking on that not fixing the problem and me bringing the car back for a two-precat job... Lucky me, the cats never failed on my '02 like they did on my '05.
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6th Generation Maxima (2004-2008)
4
09-12-2015 07:30 AM



Quick Reply: Mystery Rattle - not the precats



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