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Oil cooler still leaks after o-ring replacement

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Old 04-17-2013, 08:24 AM
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Oil cooler still leaks after o-ring replacement

hi folks,
I have read many a dozen oil cooler o-ring threads here and recently replaced mine, which was leaking. Thoroughly cleaned the oil cooler and engine surfaces (what a PITA!) and replaced the o-ring with a new from the local dealer.
However, I still have a leak at the oil cooler. I have read that some have used two o-rings together (diff. part numbers, one thinner, one thicker) and I saw someone using RTV on the gasket. I will check to see if I can get the second o-ring, but I think I am leaning the RTV way.

Can some of the folks that used RTV chime on to report if they have had issues after going that route?

thanks!
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Old 04-17-2013, 09:32 AM
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out of curiosity, did you use a torque wrench?
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Old 04-17-2013, 10:13 AM
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yes - torqued the bolt to spec per the SM. Don't remember the number exactly but want to say it was about 35 ft/lb...
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Old 04-17-2013, 01:57 PM
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hey OP..are you doing the o-ring on a 5th gen or 5.5? if its a 5th gen. do you mind telling me whats the part# for the O-ring? mine seems to be leaking from there also..mines a 5th gen btw..
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Old 04-17-2013, 02:13 PM
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I'm one who mentioned the dual gaskets. One is not really "thinner" than the other, only that one is a slightly smaller diameter. Hence allowing dual protection. As I recall, I also used a very thin (translucent) layer of black gasket maker. Purpose isn't to creat another gasket like when its used in place of gaskets on intakes/etc. Rather, it's about helping to ensure the two gaskets used at the cooler create the best seal possible.
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Old 04-17-2013, 08:22 PM
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i have a 2002 max - the part number for the 5.5 is same as posted in other threads - B1304-ja11a
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Old 04-17-2013, 08:24 PM
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Originally Posted by Chris Gregg
I'm one who mentioned the dual gaskets. One is not really "thinner" than the other, only that one is a slightly smaller diameter. Hence allowing dual protection. As I recall, I also used a very thin (translucent) layer of black gasket maker. Purpose isn't to creat another gasket like when its used in place of gaskets on intakes/etc. Rather, it's about helping to ensure the two gaskets used at the cooler create the best seal possible.
i assume then you used the gasket maker on both sides of the gasket, i.e. b/n the gasket and the engine and b/n the gasket and the oil cooler?

thanks,
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Old 04-17-2013, 08:40 PM
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I believe so, but very thin....like a coating. More about adhesion than a barrier. Kind of like that thin coating of oil we put on our new oil filters before screwing it on.
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Old 04-18-2013, 08:10 AM
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Using a single new gasket installed DRY - no silicone - should be sufficient to stop the leak.

If not, you should be checking the oil cooler assembly for cracks, as this has been known to occur.
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Old 04-18-2013, 08:27 AM
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I've never heard report from anyone about cracks to the oil cooler. I'd agree the gasket should be enough. Although, the very fact that 90% of everyone on here has had this leaking issue, many even after the repair (still gasket related) would suggest otherwise to me. Precisely why I went to this extent when I did mine, I didn't want to fall into the percentage of guys who re-acquire a leek soon after the initial repair.

So, I don't think installing two gaskets, which are available from Nissan, and adding a bit of black silicone is overdoing given the extent of this know problem.
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Old 04-18-2013, 09:46 AM
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I did a 6th gen recently and the pack contained 3 oring that were all the same....The I.P.C. shows 1 being needed! The Oil cooler has 1 groove, if your have more than one size in your kit place the oring in the groove to ensure it's proper fit.....
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Old 04-18-2013, 08:35 PM
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i inspected the oil cooler and it appeared in fine shape - given the amount of issues reported on this forum, i am inclined to believe that the problem is with the o-ring.
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Old 05-08-2013, 11:12 AM
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quick update - soon after my last post the leak miraculously stopped. it has been fine for a couple of weeks now. Not quite sure what happened but i saw at least one other thread where the op reported the same thing. I will keep an eye on it but hope it stays leak free...
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