New Grill Creation in Progress
Thread Starter
Joined: Mar 2005
Posts: 466
From: Minneapolis 'burbs
New Grill Creation in Progress
Months ago I picked up a crappy ebay billet style grill. I hated it, but only $70, you get what you paid for.
Finally decided to chop it up and create a grill I haven't seen before on a 6th gen max.
I've been working on it for about 10hrs now.
I cut up the grill to lengthen and curve it.

Then I put together some aluminum mesh and 2 part epoxy to strengthen 'er up.



Now, I've got a lil mesh to form on top and should be ready for bondo. Then insert my glossy black powder coated mesh, then paint.

Let me know what you think.
Finally decided to chop it up and create a grill I haven't seen before on a 6th gen max.
I've been working on it for about 10hrs now.
I cut up the grill to lengthen and curve it.

Then I put together some aluminum mesh and 2 part epoxy to strengthen 'er up.



Now, I've got a lil mesh to form on top and should be ready for bondo. Then insert my glossy black powder coated mesh, then paint.

Let me know what you think.
Thread Starter
Joined: Mar 2005
Posts: 466
From: Minneapolis 'burbs
Thanks for your comments everyone.
As for the top, I'm just needing some mesh there on the straight chrome piece to fill er in nicely. I left a little 1/4" tab in the middle and might put in a slight v shape to go with the hood better. As of now, when I close the hood I cant see anything on the top. Soo, it might just look like floating mesh up there when Im done if I didn't add more too it.
As for the top, I'm just needing some mesh there on the straight chrome piece to fill er in nicely. I left a little 1/4" tab in the middle and might put in a slight v shape to go with the hood better. As of now, when I close the hood I cant see anything on the top. Soo, it might just look like floating mesh up there when Im done if I didn't add more too it.
Thread Starter
Joined: Mar 2005
Posts: 466
From: Minneapolis 'burbs
But, I probably won't because I already like the debadged look.
Custom Grille
MaxxxPower! Looks like your busy as well designing
a Unique Custom Grille for your ride. Can't wait to see
the outcome base on the concept formulation.
Once my Custom Grille is painted I'll definitely post-
up some "New" pics A.S.A.P.
http://www.6thgenmaxima.org/forums/v...er=asc&start=0
a Unique Custom Grille for your ride. Can't wait to see
the outcome base on the concept formulation.
Once my Custom Grille is painted I'll definitely post-
up some "New" pics A.S.A.P.
http://www.6thgenmaxima.org/forums/v...er=asc&start=0
Last edited by The Presence; Jan 18, 2008 at 01:31 PM.
Thread Starter
Joined: Mar 2005
Posts: 466
From: Minneapolis 'burbs
MaxxxPower! Looks like your busy as well designing
a Unique Custom Grille for your ride. Can't wait to see
the outcome base on the concept formulation.
Once my Custom Grille is painted I'll definitely post-up
some "New" pics A.S.A.P.
http://www.6thgenmaxima.org/forums/v...er=asc&start=0
a Unique Custom Grille for your ride. Can't wait to see
the outcome base on the concept formulation.
Once my Custom Grille is painted I'll definitely post-up
some "New" pics A.S.A.P.
http://www.6thgenmaxima.org/forums/v...er=asc&start=0
Thread Starter
Joined: Mar 2005
Posts: 466
From: Minneapolis 'burbs
More work finished
Worked on the grill last night and this morning.
I extended the top portion with wire mesh. Then added fiberglass mesh (used in drywall) to make a straight line on the edge of the wavy mesh ~~~~
Then I duct taped the backside to create a mold for the bondo resin.
Time for bondo!



I extended the top portion with wire mesh. Then added fiberglass mesh (used in drywall) to make a straight line on the edge of the wavy mesh ~~~~
Then I duct taped the backside to create a mold for the bondo resin.
Time for bondo!



Thread Starter
Joined: Mar 2005
Posts: 466
From: Minneapolis 'burbs
Thread Starter
Joined: Mar 2005
Posts: 466
From: Minneapolis 'burbs
Thread Starter
Joined: Mar 2005
Posts: 466
From: Minneapolis 'burbs
Pics before sanding
Here's my bondo before sanding.
When the instructions say to apply bondo in a well ventilated are, they aint kidding. Lotta lost brain cells from this one.



When the instructions say to apply bondo in a well ventilated are, they aint kidding. Lotta lost brain cells from this one.



Thread Starter
Joined: Mar 2005
Posts: 466
From: Minneapolis 'burbs
Got alittle farther along. Here's some pics of a test fit after first sanding.
Sorry I couldn't get better pics or angles, its 3degrees outside and I'm not opening the garage door. It's only 30 in the garage. My beer is turning into a slushy..
Sorry for the dirty/salty car, couldn't get it washed, or my doors would freeze



Sorry I couldn't get better pics or angles, its 3degrees outside and I'm not opening the garage door. It's only 30 in the garage. My beer is turning into a slushy..
Sorry for the dirty/salty car, couldn't get it washed, or my doors would freeze



hmmmm... kinda hard to say if i like it or not...
Guess' ill have to see the final product...
Good luck...
P.s. Move to cali, LOL... I worked on my car today w/ shorts and sandles today LOL
Guess' ill have to see the final product...
Good luck...
P.s. Move to cali, LOL... I worked on my car today w/ shorts and sandles today LOL
MaXXXpower your car
I have a black one too and I've only dreamt of the days when my car will look like yours. Fu**** beautiful. Good work man, and the grill is going to look schwwwweeettttt!!
I have a black one too and I've only dreamt of the days when my car will look like yours. Fu**** beautiful. Good work man, and the grill is going to look schwwwweeettttt!!
Thread Starter
Joined: Mar 2005
Posts: 466
From: Minneapolis 'burbs
Almost done!
Thanks everyone for all the feedback.
Final coat is drying...
Only thing left is cut out the mesh and mount with epoxy. (Mesh is already Powdercoated a glossy black)
These are the last pics in this thread. I'll start another one with pics on the Max.

Final coat is drying...
Only thing left is cut out the mesh and mount with epoxy. (Mesh is already Powdercoated a glossy black)
These are the last pics in this thread. I'll start another one with pics on the Max.

Thread Starter
Joined: Mar 2005
Posts: 466
From: Minneapolis 'burbs
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and good luck
I love seeing custom fabbed stuff and the process along the way.
one of this days ill post it 
