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Rebulding 2 piece rotors with pics inside

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Old 06-22-2006, 04:19 PM
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vsamoylov
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Rebulding 2 piece rotors with pics inside

Well my replacement rotors finally came in from Baer racing. These rotors are a 2 piece design meaning the hat is made out of alluminum which equals to saving some weight of the rotor. The rotor size is 13 inches and they are from a 2004 Ford Mustang Cobra. The first set of rotors that I had I warped (dont ask how) so I called Baer and the rotors are covered by lifetime warranty so they sent me a new set. I have to still reuse my hats from the first set. Well here are some pics of the work that is involved.

the new rotor without the alluminum hat


new rotors

new rotors
 
Old 06-22-2006, 04:23 PM
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vsamoylov
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Continued

here is a pic of the rotor and how thick it is


picture of the inside of the alluminum hat

picture of the outside of the alluminum hat

picture of one side complete. the rotor on the left is the old one and on the right is the new rotor with the old alluminum hat.
 
Old 06-22-2006, 04:27 PM
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vsamoylov
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The removal of the hat is straight forward. All that has to be done is remove the 12 bolts that hold the hat. I am pleased with Baer though. They sent me everything that was needed to get the job done without having to call them and ask questions. The instructions are simple to understand and there was a diagram as well for the torque sequence when installing them hat.
Now please dot comment on teh last picture of the rotors. I know they are directional.
Enjoy and props to the people that followed through and made this part of the forum open.
 
Old 06-22-2006, 06:47 PM
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maxS
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did you use any locktite on the bolts or what.
 
Old 06-22-2006, 06:49 PM
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maxS
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too bad my new calipers will not work with these
 
Old 06-22-2006, 08:32 PM
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I assume these are used with the 300zx BBK?

How much did these cost? Can you have them Zinc Plated?

Thanks!

JP
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Old 06-22-2006, 10:16 PM
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why would you want them zinc plated? almost all of the rotor surface is in contact with the brake pads and would just wear off.

I'm also interested in the price on those rotors as well, to see where I am on my 2-pc setup vs. theirs.
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Old 06-23-2006, 09:09 AM
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yes these are used with the 300zx alluminum calipers. maxs made sure all of the rotor was in contact with the pads unlike wehre some people are not having full contact with the pads on the rotor. price for these is around $500.
 
Old 06-23-2006, 09:47 AM
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Nice, I guess there really is no need for the zinc plating. Do you know how much these way with the hats installed?

Matt93SE: Do you happen to know the weight of a typical 13" Cobra Rotor?

Thanks!

JP
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Old 06-23-2006, 09:54 AM
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How did he do that? Alot of work for maybe 1mm

Originally Posted by vsamoylov
yes these are used with the 300zx alluminum calipers. maxs made sure all of the rotor was in contact with the pads unlike wehre some people are not having full contact with the pads on the rotor. price for these is around $500.
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Old 06-23-2006, 09:55 AM
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He probably doesn't know as his kits don't utilize them

Originally Posted by SpeedCrazie
Nice, I guess there really is no need for the zinc plating. Do you know how much these way with the hats installed?

Matt93SE: Do you happen to know the weight of a typical 13" Cobra Rotor?

Thanks!

JP
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Old 06-23-2006, 10:05 AM
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How about you Jeff did you run the 13" rotor?

JP
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Old 06-23-2006, 10:06 AM
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Not only did I run the Cobra 13" rotors, I sell the brackets and rings for this bbk. You should know this

Originally Posted by SpeedCrazie
How about you Jeff did you run the 13" rotor?

JP
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Old 06-23-2006, 11:54 AM
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so where's the safety wire?
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Old 06-23-2006, 12:01 PM
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Originally Posted by SpeedCrazie
Nice, I guess there really is no need for the zinc plating. Do you know how much these way with the hats installed?

Matt93SE: Do you happen to know the weight of a typical 13" Cobra Rotor?

Thanks!

JP
cant remember right now but i will find out tomorrow.
 
Old 06-28-2006, 03:07 PM
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Originally Posted by MrGone
so where's the safety wire?
i thought you had to wire 2 piece rotors also
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Old 06-28-2006, 03:14 PM
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2-piece OEM replacements?

Does anybody know if Baer offers a 2-piece rotor that matches our 11" stock fronts? Curious as to the weight savings (if any).
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Old 06-28-2006, 04:30 PM
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Originally Posted by Jeff92se
How did he do that? Alot of work for maybe 1mm
more like 6mm actually...
 
Old 06-28-2006, 07:45 PM
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Originally Posted by maxS
more like 6mm actually...
uhhhhhh nooooo
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Old 06-28-2006, 07:47 PM
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Originally Posted by MrGone
uhhhhhh nooooo
uhh yes and nobody says anything about it either. 6mm is alot of unused pad material.
 
Old 06-28-2006, 08:43 PM
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I have yet to see a set of brackets with 6mm of unused pad hanging off the top. If it is on my kit or Jeff's, then it was installed improperly somehow.
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Old 06-28-2006, 10:46 PM
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There's a VERY good reason for that. It's because the overhang is not even 1/3 that. I've sold probably 75+ sets. And I've read/heard/received next to none as for as fitment/usage issues.

I also see you guys like to avoid explaining how you "fixed" it.

Originally Posted by vsamoylov
uhh yes and nobody says anything about it either. 6mm is alot of unused pad material.
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