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Rust repair thread

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Old 05-15-2017, 10:30 PM
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Rust repair thread

I see a lot of threads about rust this and rust that. And if you just go to a body shop then this doesn't apply to you.
But if you want to do things,on a budget. This thread is for you.

I am not a body expert,but i will pick a few rust repair projects and go through what I have done to fix them.
I will show 4 repairs in this thread.

One radiator support fix
two rear quarter panel
third a under body spot, it appears someone thought was a jack point.
fourth rocker seem crushed by poor jacking technique

I will show the progress in 4 separate posts below for each one. If you want any pictures taken or shown. prices or anything about any one just post.

Last edited by krismax; 05-15-2017 at 10:39 PM.
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Old 05-15-2017, 10:30 PM
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Radiator support
Get a Nissan support. My lock support was also bad i replaced it.And i seam welded the new radiator support completely.(doesn't need to be done)

Untouched picture first one
second, third and forth picture, showing area i drilled spot welds out. And ground with a grinder.
I drill in areas grinder can't get. some people may want to drill out all. I prefer the grinder.

Fourth picture you can see the spot welds they put on the sides.When you drill start with a small bit .and use cutting oil and go slow. After you do that with a small bit step up to a bigger one slightly bigger than the spot weld.
Attached Thumbnails Rust repair thread-img_6120.jpg   Rust repair thread-img_6139.jpg   Rust repair thread-img_6161.jpg   Rust repair thread-img_6167.jpg   Rust repair thread-img_6160.jpg  

Rust repair thread-img_5022.jpg  

Last edited by krismax; 05-15-2017 at 11:07 PM.
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Old 05-15-2017, 10:31 PM
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Quarter panel (wheel well)
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Old 05-15-2017, 10:31 PM
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Under body spot (under passenger front seat)

First picture untouched
second picture :clean up with grinder.Metal is gone i believe that is the tar sound deadening .it is the only thing between the outside and the carpet.
Attached Thumbnails Rust repair thread-img_6084.jpg   Rust repair thread-img_6428.jpg  

Last edited by krismax; 05-15-2017 at 11:23 PM.
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Old 05-15-2017, 10:35 PM
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Passenger under front door rocker seam

First picture untouched
second picture . I like to use a grinder, to get the loose thick stuff off.
Attached Thumbnails Rust repair thread-img_6087.jpg   Rust repair thread-img_6424.jpg  

Last edited by krismax; 05-15-2017 at 11:21 PM.
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Old 07-19-2017, 06:16 PM
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Originally Posted by krismax
I see a lot of threads about rust this and rust that. And if you just go to a body shop then this doesn't apply to you.
But if you want to do things,on a budget. This thread is for you.

I am not a body expert,but i will pick a few rust repair projects and go through what I have done to fix them.
I will show 4 repairs in this thread.

One radiator support fix
two rear quarter panel
third a under body spot, it appears someone thought was a jack point.
fourth rocker seem crushed by poor jacking .
The 04- maximas have engine cradles?
This eliminates the lower support from holding the C-member?
I have minor rust in and around the body of this 01. Basically Ive sanded the rust spots(usually on the edges around the window) with 180-240 grit. Then prime,paint,clearcoat.
Even if the touch up paint doesnt match too well its better than rust right?
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