Swap 2002 fuel filter, fuel line sprayed fuel inside car
Swap 2002 fuel filter, fuel line sprayed fuel inside car
Curse you fuel filter!
I pulled the blue 15A fuse for the fuel pump per the directions on http://www.shiftice.com/fuel_filter.html and started the engine at least 6 times. Then I got to a point where the engine didn't want to turn over so I took that as a sign the fuel sytem had no pressure.
Once I got to the fuel pump assembly with the blue clip holding the fuel line off, I got a massive spray of fuel inside the car.
So, while I wait for the fans to kill the fumes and hope the home heater in the garage doesn't cause an explosion, anyone got any good ideas for cleaning a fuel spill inside a car?
Curse you fuel filter!
Edit: Newbie alert, Shiftice's fuel filter replacement how-to at step 5 says
I pulled the blue 15A fuse for the fuel pump per the directions on http://www.shiftice.com/fuel_filter.html and started the engine at least 6 times. Then I got to a point where the engine didn't want to turn over so I took that as a sign the fuel sytem had no pressure.
Once I got to the fuel pump assembly with the blue clip holding the fuel line off, I got a massive spray of fuel inside the car.
So, while I wait for the fans to kill the fumes and hope the home heater in the garage doesn't cause an explosion, anyone got any good ideas for cleaning a fuel spill inside a car?
Curse you fuel filter!
Edit: Newbie alert, Shiftice's fuel filter replacement how-to at step 5 says
Be forewarned that some fuel may squirt out when the hose is removed since there may still be some pressure in the line.
Last edited by RR5; Mar 5, 2010 at 06:03 PM.
Hahah I'd have to walk to the store for tomato soup and also a pressure washer. 
I hope the fumes die down so I can at least get the fuel filter swapped and everything reconnected.

I hope the fumes die down so I can at least get the fuel filter swapped and everything reconnected.
Well sound like you will be doing some interior spring cleaning a bit earlier than most, some warm water and lysol ... I assume most of the spray is on the area under your seat, so washing that down should go easy, now if you managed to spray it all the way to the rear carpeting area your going to need a scrub bush to wash deep into the pile and then a wet shop vac to suck the water out of the carpet area's ... sure hope the back of the seats are leather so they can be just washed down, if not do the same to the cloth areas as you have done with the carpet.
Well we know if left alone, gasoline will evaporate but that leaves a film behind. Correct, soon as the splash started I tried to cover the fuel line with a shop towel so there wasn't any high spray onto my cloth rear seat (that I could tell) so the spill area is confined to the under rear seat cushion area.
There appears to be some foam soaked in adhesive stuck on the bare metal which ate most of the gasoline. Spots on that "foam" formed and appears to have attacked the adhesive, however those foam pieces are still firmly attached.
I'll grab a photo or two Sunday, but I was just planning on taking a sponge dipped in water and running it all over that area, wring it dry into a second bucket and repeat.
@ Ghost_54 when you say Lysol, do you mean to spray the affected area then wash the Lysol away with the warm water? Or hit the warm water with a little Lysol?
There appears to be some foam soaked in adhesive stuck on the bare metal which ate most of the gasoline. Spots on that "foam" formed and appears to have attacked the adhesive, however those foam pieces are still firmly attached.
I'll grab a photo or two Sunday, but I was just planning on taking a sponge dipped in water and running it all over that area, wring it dry into a second bucket and repeat.
@ Ghost_54 when you say Lysol, do you mean to spray the affected area then wash the Lysol away with the warm water? Or hit the warm water with a little Lysol?
The FSM method without Consult II is to pull the fuel pump fuse. But it says run engine with fuel pump fuse removed until it stalls, then crank engine two or three times to release all fuel system pressure.
ITs what i done on our 2 5.5 gens , yes when i took the hose off a few drops of fuel came but nothing major.
I forgot what happened when I did mine but i remember taking the gas cap out to help reduce pressure in addition to pulling the fuse and cranking the motor...Not sure if that should really help though.
I had the gas cap off when I was cranking the engine with the fuel pump fuse removed, perhaps that was my mistake.
Either way that fuel line is staying put for MANY miles
Either way that fuel line is staying put for MANY miles
Next time I can keep a plastic bag or something very close should it want to spray like that again.
Nah now I got that highly desirable interior scent of spilled gasoline!
Nah now I got that highly desirable interior scent of spilled gasoline!
That's really unfortunate. I expected a little bit of gas when I did mine last year, but it sounds like you got a real hosing. Bummer.
In preparations when I did this, I surrounded the top of the fuel pump with a big old bath towel, so that when I pulled the line, any gas that squirted out would go right into the towel. I did get some, and was very glad that I took those precautions. That worked for me, and is my advice should someone be reading this before they try and swap their fuel strainer.
Although it doesn't sound like what you went through. Man, that's going to stink for weeks.
In preparations when I did this, I surrounded the top of the fuel pump with a big old bath towel, so that when I pulled the line, any gas that squirted out would go right into the towel. I did get some, and was very glad that I took those precautions. That worked for me, and is my advice should someone be reading this before they try and swap their fuel strainer.
Although it doesn't sound like what you went through. Man, that's going to stink for weeks.
Thank you all for the tips!
Yes, if anyone is doing the fuel filter, put a large towel entirely over fuel line as you remove it. Also take a vacuum to the area because I had sand around it
The smell has died down a little; rear seat cushion still has not been reinstalled.
I am going to take a sponge and warm water with the liquid Lysol to every inch of that rear seat area. Twice even.
I'll also snap a photo or two, and for fun the sediment which came from the fuel leftover in the old fuel filter.
Yes, if anyone is doing the fuel filter, put a large towel entirely over fuel line as you remove it. Also take a vacuum to the area because I had sand around it

The smell has died down a little; rear seat cushion still has not been reinstalled.
I am going to take a sponge and warm water with the liquid Lysol to every inch of that rear seat area. Twice even.
I'll also snap a photo or two, and for fun the sediment which came from the fuel leftover in the old fuel filter.
Thank you all for the tips!
Yes, if anyone is doing the fuel filter, put a large towel entirely over fuel line as you remove it. Also take a vacuum to the area because I had sand around it
The smell has died down a little; rear seat cushion still has not been reinstalled.
I am going to take a sponge and warm water with the liquid Lysol to every inch of that rear seat area. Twice even.
I'll also snap a photo or two, and for fun the sediment which came from the fuel leftover in the old fuel filter.
Yes, if anyone is doing the fuel filter, put a large towel entirely over fuel line as you remove it. Also take a vacuum to the area because I had sand around it

The smell has died down a little; rear seat cushion still has not been reinstalled.
I am going to take a sponge and warm water with the liquid Lysol to every inch of that rear seat area. Twice even.
I'll also snap a photo or two, and for fun the sediment which came from the fuel leftover in the old fuel filter.
This was all done with the top of the fuel pump cover removed, with the fuel line connected but visible. So once the engine would not start, I disconnected the fuel line and got the nice spray. Was maybe a 3 second burst.
Here are some photos of what I'm talking about.
http://picasaweb.google.com/askpcguy...nK4YaXiP65uQE#
http://picasaweb.google.com/askpcguy...nK4YaXiP65uQE#
You could replace it with dynomat. You may need a scraper to remove the old stuff though. some of it peels off easily and some of it will really be on there good.
The same thing happened to me, though apparently not as bad. I never pulled the fuse so I was expecting some spray. I had towels around the tank opening as I pulled the fuel line and gas went on the towels and underneath them on the sound deadening. The car smelled for a few days but luckily this happened during the summer so I just drove with the windows open everywhere. After a week you'd never know it happened at all.
I'm having some power loss problem while driving into the 3,000 - 4,000 RPM range, so I'm not able to fully compare but I did notice acceleration does not feel as bogged down as before. Feels a little smoother.
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