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5spd Swap- Part II ***PICS***

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Old 09-08-2005, 09:46 AM
  #41  
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That an AE tranny then? Nice work man but you spent $1300 more than you needed to. I did my swap for $2200 with all the right parts.
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Old 09-08-2005, 10:05 AM
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Here's a little time saving tip.

There is no need to remove the auto brake pedal and install the 5 speed brake pedal. Just use the 5 speed pedal cover as a template and use a saber saw with a hack saw blade to cut off the excess pedal material. Put the pedal cover on and voila!, a 5 speed brake pedal. Takes about 5 minutes.
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Old 09-08-2005, 01:03 PM
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Originally Posted by abci30
hey i30ds i just wanted to let you know i started my swap and i started too soon. the parts i ordered haven't gotten to me. They also gave me the wrong flywheel after 2 weeks of waiting. Ripped everything out and now i'm waiting for a flyheel and pedal assmebly. i HATE WAITING
Well at least its started. Dont worry it will be back on the road soon and all the waiting will be worth it.

BTW what flywheel did you order?? Was it an oem or an aftermarket like fidanza??
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Old 09-08-2005, 01:12 PM
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Originally Posted by Broaner
That an AE tranny then? Nice work man but you spent $1300 more than you needed to. I did my swap for $2200 with all the right parts.
No, its a 4th gen lsd tranny... not that it really matters since they are almost identical in every way.

I probably could have done it for less by using more used parts. Infact, the only used parts were the 2 shift rods, the 2 pedals, and the 2 hard clutch lines... Everything else was brand new.
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Old 09-08-2005, 01:14 PM
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Originally Posted by Stephen Max
Here's a little time saving tip.

There is no need to remove the auto brake pedal and install the 5 speed brake pedal. Just use the 5 speed pedal cover as a template and use a saber saw with a hack saw blade to cut off the excess pedal material. Put the pedal cover on and voila!, a 5 speed brake pedal. Takes about 5 minutes.
+1... After I got done with the pedals, my brother mentioned the exact same thing...
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Old 09-08-2005, 02:14 PM
  #46  
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i ordered a oem one but for some reason it didn't bolt in right. i'm not really sure right now. One of my buddy's said his flywheel looks different but on the box its the right part number.
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Old 09-08-2005, 04:46 PM
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Originally Posted by i30ds
I really like this shot and I'm defintely ordering the wood trim surround the one I got was black

I'm not in the US, can you tell me how much your trim piece was?

Infiniti of Scottsdale

1-888-216-5328

All nissan parts at wholesale
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Old 09-08-2005, 07:20 PM
  #48  
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figured out the problem with the flywheel. They updated the design to the flywheel and now uses shorter bolts (my guess is the same ones for the automatic) they didn't realize till now and after they got me the original bolts.
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Old 09-09-2005, 01:24 AM
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not sure if anyone mentioned this but it seems like you didn't take out that huge pilot bushing for the auto flywheel. the bushing that goes into the crank shaft.. i've heard people that haven't removed that during 5 speed swaps, but i took mine out..
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Old 09-09-2005, 03:55 AM
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Thanks for the info and help. I already own a set on hole saw and step bit. Do you really need an angle drill? If so I'll just probably borrow my cousin's air powered tools to do this.
Time to visit the only dealership in town on my next day off.
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Old 09-09-2005, 09:47 AM
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I didn't pull that auto bearing out and had no problems.

Just and FYI, the 5th gen trannies are far stronger in the all important third gear.

I did what stephen suggested for the pedal. Works great. But its nice to extend it over to make hell-toe easier.
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Old 09-09-2005, 11:37 AM
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Originally Posted by EZEMaxima
Thanks for the info and help. I already own a set on hole saw and step bit. Do you really need an angle drill? If so I'll just probably borrow my cousin's air powered tools to do this.
Time to visit the only dealership in town on my next day off.
I didn't use an angle drill, but using one would really make the job easier..
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Old 09-09-2005, 02:11 PM
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Originally Posted by abci30
figured out the problem with the flywheel. They updated the design to the flywheel and now uses shorter bolts (my guess is the same ones for the automatic) they didn't realize till now and after they got me the original bolts.
Wow thats suprising... the manual flywheel bolts are about twice the lenght of the auto drive plate ones. Did you use the part number I gave you for the flywheel bolts?
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Old 09-09-2005, 02:23 PM
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Originally Posted by mingo
not sure if anyone mentioned this but it seems like you didn't take out that huge pilot bushing for the auto flywheel. the bushing that goes into the crank shaft.. i've heard people that haven't removed that during 5 speed swaps, but i took mine out..
Huh?? Pilot bushing in the crank shaft?? There was not any thing there. I've pulled the tranny several times on my friends factory manual 96 and his crankshaft is exactly like mine. My clutch alignment tool fits perfectly in both his and mine so the diameter of the inside is the same.

Maybe there is one in there further back in the crankshaft??
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Old 09-09-2005, 02:25 PM
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Originally Posted by EZEMaxima
Thanks for the info and help. I already own a set on hole saw and step bit. Do you really need an angle drill? If so I'll just probably borrow my cousin's air powered tools to do this.
Time to visit the only dealership in town on my next day off.
I dont think you need the angle adaptor, but it sure made my life easier.
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Old 09-09-2005, 02:27 PM
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Originally Posted by Broaner
...Just and FYI, the 5th gen trannies are far stronger in the all important third gear...
Nealoc187 squashed that rumor... along with needing 5th gen axles if youre going to use the 5th gen tranny.
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Old 09-09-2005, 02:41 PM
  #57  
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Originally Posted by i30ds
Wow thats suprising... the manual flywheel bolts are about twice the lenght of the auto drive plate ones. Did you use the part number I gave you for the flywheel bolts?
they looked it up and gave me the same parts that you gave me part numbers to which are now wrong. The flywheel is not the same as the old one and needs the shorter bolts.
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Old 09-09-2005, 02:44 PM
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When converting from auto->manual do you need both drive axles or just one???
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Old 09-09-2005, 03:35 PM
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Originally Posted by s0ber
When converting from auto->manual do you need both drive axles or just one???
I laid my passenger side lsd, abs, manual axle next to my open, abs, auto axle they appeared to be EXACTLY the same... I didnt try sticking it in though.
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Old 09-09-2005, 05:00 PM
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when converting u only need to replace the driver side axle unless u swap in a LSD tranny.
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Old 09-10-2005, 10:26 AM
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Originally Posted by i30ds
Nealoc187 squashed that rumor... along with needing 5th gen axles if youre going to use the 5th gen tranny.
Where? Why do people always bust 3rd in the 4th gens but not 5th gen trannies?
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Old 09-10-2005, 09:19 PM
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Originally Posted by Broaner
Where? Why do people always bust 3rd in the 4th gens but not 5th gen trannies?
He had a pretty good thread about it in the 4th gen forum not too long ago. It was a good read.
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Old 09-10-2005, 10:44 PM
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Originally Posted by Broaner
Where? Why do people always bust 3rd in the 4th gens but not 5th gen trannies?
In all my browsing of this forum and even in my own experience i have never came across any instance of anyone breaking third gear in a 5speed maxima. All tranny problems i have seen are bearing related.
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Old 09-11-2005, 05:52 AM
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Originally Posted by Broaner
Just and FYI, the 5th gen trannies are far stronger in the all important third gear.
Nope. Neal disproved this not long ago. He opened up both trannies, all gears are identical, only difference is a double synchro for the 2-3 shift.
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Old 09-11-2005, 08:43 AM
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Originally Posted by zack342
In all my browsing of this forum and even in my own experience i have never came across any instance of anyone breaking third gear in a 5speed maxima. All tranny problems i have seen are bearing related.

ALOT of people have busted 3rd gear.......
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Old 09-11-2005, 09:04 AM
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Ha. I blew 3rd gear AND first gear. Shredded, little pieces of gears blocking the shifter from going into 1st and 2nd so I had to start in 4th gear.

Neal popped 3rd gear also not long ago.
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Old 09-11-2005, 12:22 PM
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Originally Posted by JClaw
Nope. Neal disproved this not long ago. He opened up both trannies, all gears are identical, only difference is a double synchro for the 2-3 shift.
Thanks for clarifying man. Okay, so the actual third gear is the same strength but it blows out because it doesn't have a double synchro.
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Old 09-11-2005, 12:55 PM
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What exactly happens to cause the gear to "shatter"? How did you bust 1st?
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Old 09-11-2005, 01:38 PM
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Originally Posted by Broaner
Thanks for clarifying man. Okay, so the actual third gear is the same strength but it blows out because it doesn't have a double synchro.
The gear is exactly the same - 1.272 and 14.33 mm thick I believe. Double synchro, rest is identical. It shifts smoother, probably with they don't blow as much. My vq35 likes to shred gears and I drag race alot but since I do the work myself it's not very expensive to fix. Individual gear sets cost me 40-50$cnd.
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Old 10-02-2005, 12:00 PM
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sweet my friend
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Old 10-04-2005, 08:07 PM
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Originally Posted by WielkiWaac
sweet my friend
Thanks man.
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Old 10-07-2005, 07:45 PM
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Originally Posted by JClaw
The gear is exactly the same - 1.272 and 14.33 mm thick I believe. Double synchro, rest is identical. It shifts smoother, probably with they don't blow as much. My vq35 likes to shred gears and I drag race alot but since I do the work myself it's not very expensive to fix. Individual gear sets cost me 40-50$cnd.
jclaw, do you find it hard to take out the tranny and take it apart to change the gears and put it back together?
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Old 10-07-2005, 08:38 PM
  #73  
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Originally Posted by i30ds
Thanks man.
i be doing 5 spd swap too. if i have any question i will came to U
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Old 10-08-2005, 07:00 AM
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Anyone want to make me a parts list with OEM Part numbers?
And the 5th gen clutch is the clutch of choice nowadays I see. It it works fine with teh 4th gen tranny, correct?
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Old 10-08-2005, 12:57 PM
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if i had to do my conversion all over again, i would definitely think twice about the clutch (i went w/ act stage 1, but didn't know about the 5th gen clutch @ the time). it's definitely close between the 5th gen clutch and the act.
the 5th gen is definitely less expensive and will probably last longer, but the act has that harder clutch pedal feel and i'm sure it grabs harder (i've never actually driven a max with the 5th gen clutch).
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Old 10-08-2005, 09:41 PM
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i like it alot! great pics!
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Old 10-09-2005, 06:26 PM
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Originally Posted by WielkiWaac
i be doing 5 spd swap too. if i have any question i will came to U
Sounds good.
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Old 10-09-2005, 07:09 PM
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http://forums.maxima.org/showthread.php?t=433422

What am I missing?
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Old 10-09-2005, 07:28 PM
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Originally Posted by Kevlo911
Anyone want to make me a parts list with OEM Part numbers?
And the 5th gen clutch is the clutch of choice nowadays I see. It it works fine with teh 4th gen tranny, correct?
I can get you oem part numbers for the following:

lsd manual tranny- 320B0-40U77
clutch slave cylinder- cant find invoice
clutch master cylinder- cant find invoice
manual tranny motor mount- 11220-40U12
5th gen clutch disk- 30100-2Y904
5th gen clutch cover- 30210-89F00
manual flywheel bolts- 12315-77A00
clutch cover bolts- 30223-07S00
shift support rod bolt- 08121-0252F
clutch cover bolt washers- 30240-07S00
slave cylinder bolts- 08121-02528
manual motor mount bolts- 01125-03291
breather tube for manual tranny- cant find invoice
shift rod support bushing- 34560-70N00
transaxle hole cover plate bolt- 74965-0E510
return spring- 34573-40U00
manual shifter trim (wood w/ black boot)-96935-40U10
ae shift ****- 32865-4Y910
ae pedal covers (clutch and brake are the same)- 46431-AB000

Everything else was either used or aftermarket.
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Old 10-09-2005, 07:30 PM
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Originally Posted by Kevlo911
Looks mostly complete from what I can tell. But you will need the those bolts off my list.
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