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Old Jun 16, 2010 | 12:23 PM
  #281  
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Originally Posted by grey99max
I've thought about it, but the Cosworth IM would be hard to equip with direct-port nitrous. Any IM decision will have to wait until after the engine is installed and running and the EU is installed. It would be fun to spin it up to 8K.....

ITBs would breathe the best, but.....
The cosworth IM design is the closest to ITB w/o going ITB

I have seen a few go for under a grand on my350z.

But yea, def wait till it's all running and kinks worked out.
Old Jun 16, 2010 | 12:36 PM
  #282  
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Originally Posted by Kevlo911
The cosworth IM design is the closest to ITB w/o going ITB

I have seen a few go for under a grand on my350z.

But yea, def wait till it's all running and kinks worked out.
Since the Cosworth manifold is designed for RWD, the intake spout for the TB would require major surgery. I wonder if the air tunnels for each half of that manifold comes together in the spout? Kinda like the 3.5 elbow works?
Old Jun 16, 2010 | 12:42 PM
  #283  
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Originally Posted by tuko316
thats why I asked. Stock heads with a good port and polish job usually flow around 330cfm on the intake.
That's why I was asking too.

Apparently their flow bench reads quite a bit higher then lol.
Old Jun 16, 2010 | 12:52 PM
  #284  
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Looks like there is a vertical split instead of a horizontal split. You can see the crease go up to the neck.
Old Jun 16, 2010 | 12:56 PM
  #285  
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Originally Posted by Kevlo911

Looks like there is a vertical split instead of a horizontal split. You can see the crease go up to the neck.
So it might be possible to just shorten the spout a bit so that the TB opening is facing straight ahead?

Woops - it also requires a 350Z LIM - but I have a spare.... just have to port-match the the heads, again.

..

Last edited by grey99max; Jun 16, 2010 at 12:59 PM.
Old Jun 16, 2010 | 12:58 PM
  #286  
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I would go with some ITB's for this build. You make an affordable set by using hayabusa throttle bodies.
Old Jun 16, 2010 | 01:00 PM
  #287  
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Originally Posted by krazy6
I would go with some ITB's for this build. You make an affordable set by using hayabusa throttle bodies.
OK - that sounds complicated..... ( I'd rather have the 'busa, but the wife...)
Old Jun 16, 2010 | 01:07 PM
  #288  
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Originally Posted by grey99max
So it might be possible to just shorten the spout a bit so that the TB opening is facing straight ahead?

Woops - it also requires a 350Z LIM - but I have a spare.... just have to port-match the the heads, again.

..
Yea it def looks like you can cut it and have it strait out.
Old Jun 16, 2010 | 01:11 PM
  #289  
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Originally Posted by grey99max
OK - that sounds complicated..... ( I'd rather have the 'busa, but the wife...)
It is rather complicated compared to buying an intake manifold. You could figure it out though.

Hood clearance might not be the best though lol.
Old Jun 16, 2010 | 01:16 PM
  #290  
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Originally Posted by krazy6
It is rather complicated compared to buying an intake manifold. You could figure it out though.

Hood clearance might not be the best though lol.
Have any idea what the busa's throttle bore is? I've actually scrounged in eBay for bike carburetors, and see some occasionally, both singles and a group of four,
Old Jun 16, 2010 | 01:26 PM
  #291  
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Originally Posted by Kevlo911
Yea it def looks like you can cut it and have it strait out.

Good - then you get the job of figuring out how to get direct-port injection nozzles in that thing! Probably the closest I could get would be "under the covers" and "down the throat" of the intake runners.

I wonder how it would hold up to methanol, VP Racing's M5 blend.. ?? Probably melt something....
Old Jun 16, 2010 | 02:57 PM
  #292  
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Cosworth manifold doesn't show good gains on an n/a build. Better gains with the factory manifld and a spacer.
Old Jun 16, 2010 | 04:24 PM
  #293  
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Originally Posted by tuko316
Cosworth manifold doesn't show good gains on an n/a build. Better gains with the factory manifld and a spacer.
I can believe that. The design looks like it would be pretty restrictive.


Also, I don't know what the busa throttles measure off the top of my head. They are probably somewhere around 40-45mm though.
Old Jun 16, 2010 | 05:08 PM
  #294  
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Doh! You guys are right. But it looks like once he is in the 8k range, it will make the power up top over the spacer.

http://www.my350z.com/forum/intake-e...motordyne.html
It is very short runners so low end and mid is expected to have losses, but im sure a 150 shot will take care of that if the im produces up top


Boosted:
http://forums.nicoclub.com/injected-...m-t300785.html

I think you would get similar gains with nitrous.
Old Jun 16, 2010 | 08:37 PM
  #295  
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Originally Posted by tuko316
Cosworth manifold doesn't show good gains on an n/a build. Better gains with the factory manifld and a spacer.
Sure about that? Stock heads and cams, sure. But, with the whole package...

http://www.cosworthusa.com/store/pc/...nt%20tests.pdf

There appears to be a lot of HP gain with the Cosworth heads and ZK2 cams.... which is why i bought them. It's all about the breathing....


Last edited by grey99max; Jun 16, 2010 at 08:40 PM.
Old Jun 17, 2010 | 02:23 AM
  #296  
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Originally Posted by krazy6
Pretty sure the stock heads don't flow 346cfm on the intake. Every resource I have found has said around 270-280cfm. Or do they mean stock valves and then ported?

346cfm is unbelievable for a bone stock head. If they really flowed that much, no one would really need to port the heads. Just throw some cams in there and make some BIG power.
Stock heads, with stock cams flow around 300cfm. Cosworth are measuring at a much higher lift to get 346cfm(9mm valve lift Vs 10.5mm)
Big cams on stock heads and you getting a 10% gain in head flow for 16% more valve lift and thats not taking into account extra duration of aftermarket cams.

The most important bit in the cosworth graph is the 3rd harmonic appearing at over 10mm of lift, which with large lift cams has huge cylinder filling advantages.

Originally Posted by krazy6
I would go with some ITB's for this build. You make an affordable set by using hayabusa throttle bodies.
I would use the Toyota 4AGE Black Top ITB's over Hayabusa ones.
Old Jun 17, 2010 | 08:39 AM
  #297  
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Originally Posted by throttlehappy46
Stock heads, with stock cams flow around 300cfm. Cosworth are measuring at a much higher lift to get 346cfm(9mm valve lift Vs 10.5mm)
Big cams on stock heads and you getting a 10% gain in head flow for 16% more valve lift and thats not taking into account extra duration of aftermarket cams.

The most important bit in the cosworth graph is the 3rd harmonic appearing at over 10mm of lift, which with large lift cams has huge cylinder filling advantages.
Those are monster heads, and being CNCed from a Nissan casting, they are made within close tolerances. The ZK2 cams have 10.65mm lift, so they don't have the huge lifts some aftermarket cams do, but the combination appears to work well, especially using the Cosworth intake. Taking an otherwise stock 287HP 3.5 from 275 crank HP to 342 HP (at 7,500) is impressive - especially the top-end curve.

I would use the Toyota 4AGE Black Top ITB's over Hayabusa ones.
Do you think this is possible, or worth the effort? I know breathing is the key, but with nitrous, n/a power isn't everything.


Last edited by grey99max; Jun 18, 2010 at 08:47 AM.
Old Jun 17, 2010 | 08:46 AM
  #298  
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Originally Posted by Kevlo911


Looks like there is a vertical split instead of a horizontal split. You can see the crease go up to the neck.
Hmmm... I think that annular nitrous nozzles spraying down the individual runners from the side covers just might work. Since the individual runners don't seem to be accessible any other way..... Spraying through the TB is out - there's too many surfaces to keep the fuel from separating out, I think.


.
Old Jun 17, 2010 | 10:04 AM
  #299  
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http://my350z.com/forum/na-builds/41...-build-14.html

Here's some proof. There's more in that section.
Old Jun 17, 2010 | 12:26 PM
  #300  
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Originally Posted by throttlehappy46

I would use the Toyota 4AGE Black Top ITB's over Hayabusa ones.

Here is a thread with some information on the Toyota Black Top ITBs. Looks like everyone except Nissan Maximas use ITBs.... However, at this point I don't want to consider using MAP.

http://www.mr2.com/forums/beams-owne...rts-lists.html

.
Old Jun 17, 2010 | 12:33 PM
  #301  
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Originally Posted by tuko316
http://my350z.com/forum/na-builds/41...-build-14.html

Here's some proof. There's more in that section.
Hmmmm.... I see Hal's 9.34 sec street 350Z uses the Cosworth intake. Remember, I don't care about N/A results alone - nitrous has its own requirements...

Obviously more research is required.

http://www.the370z.com/injectedperfo...-34-video.html

And another link discussing spacers vs Cosworth with dynos and discussion...

http://my350z.com/forum/forced-induc...-rpm-fi-7.html

.

Last edited by grey99max; Jun 17, 2010 at 12:56 PM.
Old Jun 17, 2010 | 01:33 PM
  #302  
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Well in that case then the cosworth is fine. For some reason people have good results with forced induction and not n/a.

Check out the sfr manifold. I gained 30whp at redline and 5whp peak.
Old Jun 17, 2010 | 01:40 PM
  #303  
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http://www.nissanclub.com/forums/eng...no-tested.html

A little cheaper then the cosworth but you don't have to cut and weld.
Old Jun 17, 2010 | 02:15 PM
  #304  
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But that's power over the fwd im. I wonder how it stacks up compared to a Z plenum
Old Jun 17, 2010 | 05:27 PM
  #305  
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Just something for you guys to look at since we're on the topic of gaining/losing power with different IMs if you havent seen it yet. SGmotorsport did this experiment. The same guys who built that crazy long tube header design for the 350z. Basically more proof that to get the most power out of our VQs, ITBs are pretty much a must.

http://my350z.com/forum/na-builds/44...enum-test.html

http://my350z.com/forum/na-builds/46...ing-power.html

Of course these were N/A results though.

Contact NiZMo1o1 about the ITBs. They arent exactly cheap, but with the amount of money you spent on this build so far, it would be foolish to cheap out on one of the biggest bottlenecks on this VQ. The ITBs come nitrous ready by the way.
Old Jun 17, 2010 | 11:16 PM
  #306  
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Originally Posted by throttlehappy46
Stock heads, with stock cams flow around 300cfm.
Damn, sounds like the VQ35 could really gain a lot by getting some big cams.
300cfm is insane for a stock head!!!

Originally Posted by throttlehappy46
Cosworth are measuring at a much higher lift to get 346cfm(9mm valve lift Vs 10.5mm)
So COMPLETELY stock heads flow 346cfm at 10.5mm of lift? Like a stock head, no modifications?

Originally Posted by throttlehappy46


I would use the Toyota 4AGE Black Top ITB's over Hayabusa ones.
Those would work too.
I don't think I would ever buy a kit, way to expensive.

Last edited by krazy6; Jun 17, 2010 at 11:32 PM.
Old Jun 18, 2010 | 01:25 AM
  #307  
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Must. Go. Back. To. Kansas. Soon.

Another TX->KS->TX roadtrip is a must for me when this beast is finished.... The sound of that full 3" still haunts me the first time I heard it start up.
Old Jun 18, 2010 | 07:38 AM
  #308  
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Originally Posted by tuko316
http://www.nissanclub.com/forums/eng...no-tested.html

A little cheaper then the cosworth but you don't have to cut and weld.
I didn't realize you had tested the SFR IM. The dyno charts are encouraging, but I wish you had tested the SSIM and the graphs showed RPM and not MPH - but hey, it was a noble effort, and very revealing. I think that I saw another member here that bought the latest SFR manifold, but I don't remember any test numbers - it looked good, though.

But - any IM built like the OEM version still has a long air path, and all have some restrictions because of that.

.
Old Jun 18, 2010 | 08:07 AM
  #309  
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Originally Posted by essential1
Just something for you guys to look at since we're on the topic of gaining/losing power with different IMs if you havent seen it yet. SGmotorsport did this experiment. The same guys who built that crazy long tube header design for the 350z. Basically more proof that to get the most power out of our VQs, ITBs are pretty much a must.

http://my350z.com/forum/na-builds/44...enum-test.html

http://my350z.com/forum/na-builds/46...ing-power.html

Of course these were N/A results though.

Contact NiZMo1o1 about the ITBs. They arent exactly cheap, but with the amount of money you spent on this build so far, it would be foolish to cheap out on one of the biggest bottlenecks on this VQ. The ITBs come nitrous ready by the way.
I love those guys - talk about thinking out of the box! I read those two threads twice - which isn't enough - and there is a lot of new ideas in there. It is all about breathing, isn't it? Lifting off the top plenum was classic!

Problem with the ITBs is that I'm sticking with a MAF for now, cause it is a street car, with power steering, AC, and all of the stock interior - not a hack job. ITBs are the ultimate in breathing, but difficult to figure out in a grocery-getter.....

Old Jun 18, 2010 | 08:10 AM
  #310  
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Originally Posted by aackshun
Must. Go. Back. To. Kansas. Soon.

Another TX->KS->TX roadtrip is a must for me when this beast is finished.... The sound of that full 3" still haunts me the first time I heard it start up.
I was thinking about letting you drive the car that day, but the primary nitrous fuel solenoid decided to act up. I probably wore it out. No one besides me has ever driven the car on the track.

.
Old Jun 18, 2010 | 08:37 AM
  #311  
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Cosworth ZK2 Cam Diagram - Factory

I've been mapping the intake and exhaust cam actual timing - since I'm using a custom Stephen Max 3.0 gear setup with 0 degree advance - but I'm not done yet. However, I did find the cam card that Cosworth sent with the cams. Not much detail there... I really want to find out where timing is set.



I'll fill in the details soon.

Last edited by grey99max; Jun 18, 2010 at 08:44 AM.
Old Jun 18, 2010 | 08:57 AM
  #312  
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Originally Posted by krazy6
Damn, sounds like the VQ35 could really gain a lot by getting some big cams.
300cfm is insane for a stock head!!!

So COMPLETELY stock heads flow 346cfm at 10.5mm of lift? Like a stock head, no modifications?

Those would work too.
I don't think I would ever buy a kit, way to expensive.
The relatively large bore allows some big valves(for a Nissan multivalve) in combustion chamber. The valves are also very well deshrouded stock, whcih gives exceptional flow. For comparison, a Nissan SR20VE head flows close to 300CFM stock with smaller valves(albeit at larger lift values)
Old Jun 18, 2010 | 09:16 AM
  #313  
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Originally Posted by throttlehappy46
The relatively large bore allows some big valves(for a Nissan multivalve) in combustion chamber. The valves are also very well deshrouded stock, whcih gives exceptional flow. For comparison, a Nissan SR20VE head flows close to 300CFM stock with smaller valves(albeit at larger lift values)
FWIW, this is the Cosworth combustion chamber. The volume is about 2 cc larger than stock, which makes my 11:1 CP pistons into 10.6:1 pistons... They use Inconel and stainless +1mm valves.



.
Old Jun 18, 2010 | 01:29 PM
  #314  
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Originally Posted by throttlehappy46
The relatively large bore allows some big valves(for a Nissan multivalve) in combustion chamber. The valves are also very well deshrouded stock, whcih gives exceptional flow. For comparison, a Nissan SR20VE head flows close to 300CFM stock with smaller valves(albeit at larger lift values)
This is very good to hear. I want to build up an all motor VQ35 so badly and put it into a B13 sentra.
Old Jun 23, 2010 | 08:17 PM
  #315  
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compression check

Since the engine still has a bell housing and starter attached, I decided to run a compression check on everything. I went down the left side and then down the right side in order 2-4-6-1-3-5, starting with 2. Cyl #2 was 180psi, then #4 was 160, then #6 was 140 !

What the heck? This engine sat for 6 months after final assembly, during the winter, with lots of lubricants, so nothing should have been dry.

Then I noticed that I had put wide paper tape over the LIM ports, but the first two ports were open to the air. Duh.... I pulled off the tape, and all cylinders were between 175 to 185 psi. Whew !
Old Jun 24, 2010 | 05:24 AM
  #316  
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Lol musta scared the hell out of you at first.
Old Jun 24, 2010 | 07:55 AM
  #317  
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Originally Posted by tuko316
Lol musta scared the hell out of you at first.
Yeah, this blooper rated right up there with discovering cracks in my first set of Cosworth cams....
Old Jun 24, 2010 | 08:38 AM
  #318  
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Originally Posted by grey99max
Since the engine still has a bell housing and starter attached, I decided to run a compression check on everything. I went down the left side and then down the right side in order 2-4-6-1-3-5, starting with 2. Cyl #2 was 180psi, then #4 was 160, then #6 was 140 !

What the heck? This engine sat for 6 months after final assembly, during the winter, with lots of lubricants, so nothing should have been dry.

Then I noticed that I had put wide paper tape over the LIM ports, but the first two ports were open to the air. Duh.... I pulled off the tape, and all cylinders were between 175 to 185 psi. Whew !

Haha, nice. What do you think is left?
Old Jun 24, 2010 | 09:00 AM
  #319  
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Originally Posted by Kevlo911
Haha, nice. What do you think is left?
I think it's time to schedule the installation.....
Old Sep 3, 2010 | 08:14 PM
  #320  
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It's running!

Originally Posted by grey99max
I think it's time to schedule the installation.....
And it's done!

Before install:

http://i48.photobucket.com/albums/f2...0/DSCN1378.jpg

http://i48.photobucket.com/albums/f2...0/DSCN1379.jpg

After:



http://i48.photobucket.com/albums/f2...0/DSCN1383.jpg


It's been running since Thursday - had some exhaust surgery done, no cat now, bad O2 sensor, the usual install BS with EGR and idle module tied to the intake, still have a drip from the rear valve cover, but Oh My it runs nice... I may not need nitrous any more --- J/K. It explodes past 4K. But, I gotta drive it some before the abuse begins. (yes, the tape on the radiator hose is supposed to be there - the rest of the intake passes over the hose).



I made a couple of short videos, but the AVI files won't upload to the 'bucket.

.

Last edited by grey99max; Sep 3, 2010 at 08:20 PM.



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